10-Q: Quarterly report pursuant to Section 13 or 15(d)
Published on May 16, 2005
Table of Contents
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
(Mark One) | ||
þ
|
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 | |
For the quarterly period ended March 31, 2005 | ||
or | ||
o
|
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 | |
For the transition period from to . |
Commission file number 001-32312
Novelis Inc.
(Exact name of registrant as specified in its charter)
Canada | Not Applicable | |
(State or other jurisdiction of incorporation or organization) |
(I.R.S. employer identification number) |
|
3399 Peachtree Road NE, Suite 1500 Atlanta, Georgia (Address of principal executive offices) |
30326 (Zip Code) |
Telephone: (404) 814-4200
(Registrants telephone number, including area code)
Indicate by check mark whether the registrant: (1) has
filed all reports required to be filed by Section 13 or
15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark whether the registrant is an accelerated
filer (as defined in Rule 12b-2 of the Exchange
Act). Yes o No þ
As of May 6, 2005, there were 73,988,906 common shares
outstanding.
TABLE OF CONTENTS
Table of Contents
PART I. FINANCIAL INFORMATION
Item 1. | Financial Statements. |
Novelis Inc.
CONSOLIDATED AND COMBINED STATEMENTS OF INCOME (unaudited)
(in millions of US$, except per share amounts)
Three Months Ended March 31 | 2005 | 2004 | ||||||||
Sales and operating revenues
|
||||||||||
third parties
|
2,118 | 1,718 | ||||||||
related parties (NOTE 7)
|
| 92 | ||||||||
2,118 | 1,810 | |||||||||
Costs and expenses
|
||||||||||
Cost of sales and operating expenses, excluding depreciation and
amortization noted below
|
||||||||||
third parties
|
1,884 | 1,505 | ||||||||
related parties (NOTE 7)
|
| 80 | ||||||||
Depreciation and amortization
|
58 | 61 | ||||||||
Selling, general and administrative expenses
|
76 | 60 | ||||||||
Research and development expenses
|
8 | 4 | ||||||||
Research and development expenses related parties
(NOTE 7)
|
| 6 | ||||||||
Interest
|
||||||||||
third parties
|
44 | 11 | ||||||||
related parties (NOTE 7)
|
| 8 | ||||||||
Other expenses (income) net (NOTE 9)
|
||||||||||
third parties
|
(14 | ) | 4 | |||||||
related parties (NOTE 7)
|
| (43 | ) | |||||||
2,056 | 1,696 | |||||||||
Income before income taxes and other items
|
62 | 114 | ||||||||
Income taxes (NOTE 6)
|
29 | 43 | ||||||||
Income before other items
|
33 | 71 | ||||||||
Equity income
|
2 | 2 | ||||||||
Minority interests
|
(6 | ) | (4 | ) | ||||||
Net income
|
29 | 69 | ||||||||
Earnings per share (NOTE 4)
|
||||||||||
Net income per share basic
|
0.39 | 0.93 | ||||||||
Net income per share diluted
|
0.39 | 0.92 | ||||||||
Dividends per common share
|
0.09 | | ||||||||
Supplemental information (NOTE 1)
|
||||||||||
Net income attributable to consolidated results of Novelis from
January 6 to March 31, 2005 increase to
Retained earnings
|
59 | |||||||||
Net loss attributable to combined results of Novelis from
January 1 to January 5, 2005 decrease to
Owners net investment
|
(30 | ) | ||||||||
Net income
|
29 | |||||||||
The accompanying notes are an integral part of the financial
statements.
1
Table of Contents
Novelis Inc.
CONSOLIDATED AND COMBINED BALANCE SHEETS (unaudited)
(in millions of US$, except number of shares)
March 31, | December 31, | ||||||||
As at | 2005 | 2004 | |||||||
ASSETS
|
|||||||||
Current assets
|
|||||||||
Cash and time deposits
|
78 | 31 | |||||||
Trade receivables (net of allowances of $33 in 2005 and $33 in
2004)
|
|||||||||
third parties
|
1,078 | 710 | |||||||
related parties (NOTE 7)
|
| 87 | |||||||
Other receivables
|
|||||||||
third parties
|
308 | 118 | |||||||
related parties (NOTES 7 AND 8)
|
38 | 846 | |||||||
Inventories
|
|||||||||
Aluminum
|
1,085 | 1,081 | |||||||
Raw materials
|
18 | 20 | |||||||
Other supplies
|
146 | 125 | |||||||
1,249 | 1,226 | ||||||||
Total current assets
|
2,751 | 3,018 | |||||||
Deferred charges and other assets
|
277 | 193 | |||||||
Long-term receivables from related parties (NOTE 7)
|
93 | 104 | |||||||
Property, plant and equipment
|
|||||||||
Cost (excluding Construction work in progress)
|
5,365 | 5,506 | |||||||
Construction work in progress
|
116 | 112 | |||||||
Accumulated depreciation
|
(3,231 | ) | (3,270 | ) | |||||
2,250 | 2,348 | ||||||||
Intangible assets (net of accumulated amortization of $10 in
2005 and $9 in 2004)
|
33 | 35 | |||||||
Goodwill
|
263 | 256 | |||||||
Total assets
|
5,667 | 5,954 | |||||||
LIABILITIES AND SHAREHOLDERS/ INVESTED EQUITY
|
|||||||||
Current liabilities
|
|||||||||
Payables and accrued liabilities
|
|||||||||
third parties
|
1,443 | 859 | |||||||
related parties (NOTE 7)
|
36 | 401 | |||||||
Short-term borrowings
|
|||||||||
third parties
|
26 | 229 | |||||||
related parties (NOTE 7)
|
| 312 | |||||||
Debt maturing within one year (NOTE 10)
|
|||||||||
third parties
|
4 | 1 | |||||||
related parties (NOTE 7)
|
| 290 | |||||||
Total current liabilities
|
1,509 | 2,092 | |||||||
Debt not maturing within one year (NOTE 10)
|
|||||||||
third parties
|
2,851 | 139 | |||||||
related parties (NOTE 7)
|
| 2,307 | |||||||
Deferred credits and other liabilities
|
460 | 472 | |||||||
Deferred income taxes (NOTE 6)
|
179 | 249 | |||||||
Minority interests
|
141 | 140 | |||||||
Shareholders/ Invested equity
|
|||||||||
Common shares, no par value unlimited number of
shares authorized; issued and outstanding:
73,988,932 shares (NOTE 11)
|
| | |||||||
Additional paid-in capital
|
460 | | |||||||
Retained earnings
|
52 | | |||||||
Accumulated other comprehensive income
|
15 | 88 | |||||||
Owners net investment
|
| 467 | |||||||
527 | 555 | ||||||||
Commitments and contingencies (NOTE 13)
|
|||||||||
Total liabilities and shareholders/invested equity
|
5,667 | 5,954 | |||||||
The accompanying notes are an integral part of the financial
statements.
2
Table of Contents
Novelis Inc.
CONSOLIDATED AND COMBINED STATEMENTS OF CASH FLOWS
(unaudited)
(in millions of US$)
Three months ended March 31 | 2005 | 2004 | |||||||||
OPERATING ACTIVITIES
|
|||||||||||
Net income
|
29 | 69 | |||||||||
Adjustments to determine cash from operating activities:
|
|||||||||||
Depreciation and amortization
|
58 | 61 | |||||||||
Deferred income taxes
|
(21 | ) | 19 | ||||||||
Equity income
|
(2 | ) | (2 | ) | |||||||
Stock option compensation
|
1 | | |||||||||
Change in operating working capital
|
|||||||||||
Change in receivables
|
|||||||||||
third parties
|
(55 | ) | (104 | ) | |||||||
Change in inventories
|
(95 | ) | (88 | ) | |||||||
Change in payables and accrued liabilities
|
|||||||||||
third parties
|
238 | 87 | |||||||||
related parties
|
(6 | ) | 85 | ||||||||
Change in deferred charges and other assets
|
(52 | ) | (14 | ) | |||||||
Change in deferred credits and other liabilities
|
1 | 23 | |||||||||
Other net
|
16 | 2 | |||||||||
Cash from operating activities
|
112 | 138 | |||||||||
FINANCING ACTIVITIES
|
|||||||||||
Proceeds from issuance of new debt from third parties
|
2,748 | 317 | |||||||||
Debt repayments
|
|||||||||||
third parties
|
(1,540 | ) | | ||||||||
related parties
|
(1,180 | ) | | ||||||||
Short-term borrowings net
|
|||||||||||
third parties
|
(443 | ) | (152 | ) | |||||||
related parties
|
(74 | ) | 8 | ||||||||
Dividends common shareholders
|
(7 | ) | | ||||||||
Dividends minority interest
|
(6 | ) | (2 | ) | |||||||
Net receipts from (payments to) Alcan
|
82 | (81 | ) | ||||||||
Cash from (used for) financing activities
|
(420 | ) | 90 | ||||||||
INVESTMENT ACTIVITIES
|
|||||||||||
Purchase of property, plant and equipment
|
(23 | ) | (20 | ) | |||||||
Change in loans receivable third parties
|
341 | | |||||||||
Change in loans receivable related parties
|
37 | (212 | ) | ||||||||
Cash from (used for) investment activities
|
355 | (232 | ) | ||||||||
Increase (Decrease) in cash and time deposits
|
47 | (4 | ) | ||||||||
Cash and time deposits beginning of period
|
31 | 27 | |||||||||
Cash and time deposits end of period
|
78 | 23 | |||||||||
The accompanying notes are an integral part of the financial
statements.
3
Table of Contents
Novelis Inc.
CONSOLIDATED AND COMBINED STATEMENTS OF SHAREHOLDERS/
INVESTED EQUITY (unaudited)
(in millions of US$, except number of shares which is in
thousands)
Accumulated | ||||||||||||||||||||||||||||
Additional | Other | |||||||||||||||||||||||||||
Common Shares | Paid-In | Retained | Comprehensive | Owners Net | ||||||||||||||||||||||||
Shares | Amount | Capital | Earnings | Income | Investment | Total | ||||||||||||||||||||||
Balance at December 31, 2004
|
| | | | 88 | 467 | 555 | |||||||||||||||||||||
Net income Q1 2005
|
| | | 59 | | (30 | )(b) | 29 | ||||||||||||||||||||
Comprehensive loss (NOTE 16)
|
| | | | (73 | ) | | (73 | ) | |||||||||||||||||||
Dividends
|
| | | (7 | ) | | (7 | ) | (14 | ) | ||||||||||||||||||
Transfer (to)/ from Alcan net
|
| | | | | 30 | 30 | |||||||||||||||||||||
Issuance of common stock in connection with the distribution
|
73,989 | | 460 | (a) | | | (460 | ) | | |||||||||||||||||||
Balance at March 31, 2005
|
73,989 | | 460 | 52 | 15 | | 527 | |||||||||||||||||||||
(a)
|
Represents the amount of Owners net investment after transfers (to)/ from Alcan net and the net loss from January 1 to January 5, 2005. | |
(b)
|
Refer to note 1 Background and Basis of Presentation. |
The accompanying notes are an integral part of the financial
statements.
4
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL STATEMENTS
(unaudited)
March 31, 2005
(in millions of US$, except where indicated)
1. | BACKGROUND AND BASIS OF PRESENTATION |
Background |
On May 18, 2004, Alcan Inc. (Alcan) announced its intention
to separate its rolled products business into a separate company
and to pursue a spin-off of that business to its shareholders.
The rolled products businesses were managed under two separate
operating segments within Alcan; Rolled Products Americas and
Asia and Rolled Products Europe. Alcan and its subsidiaries
contributed and, on January 6, 2005, transferred to a new
public company, Novelis Inc. (the Company or Novelis),
substantially all of the aluminum rolled products businesses
operated by Alcan prior to its 2003 acquisition of Pechiney,
together with some of Alcans alumina and primary
metal-related businesses in Brazil, which are fully integrated
with the rolled products operations there, as well as four
former Pechiney rolling facilities in Europe, as their end-use
markets and customers are more similar to those of Novelis.
Novelis, which was formed in Canada on September 21, 2004,
acquired the abovementioned businesses on January 6, 2005,
through the reorganization transactions described above.
On January 6, 2005, the spin-off occurred following the
approval by Alcans Board of Directors and shareholders,
and the receipt of other required legal and regulatory
approvals. Alcan shareholders received one Novelis common share
for every five Alcan common shares held. Common shares of
Novelis began trading on a when issued basis on the
Toronto (TSX) and New York (NYSE) stock exchanges on
January 6, 2005, with a distribution record date of
January 11, 2005. Regular Way trading began on
the TSX on January 7, 2005, and on the NYSE on
January 19, 2005.
The Company together with its subsidiaries produces aluminum
sheet and light gauge products where the end-use destination of
the products includes the construction and industrial, beverage
and food cans, foil products and transportation markets. The
Company operates in four continents, North America, South
America, Asia and Europe through 37 operating plants and
three research facilities in 12 countries. In addition to
aluminum rolled products plants, the Companys South
American businesses include bauxite mining, aluminum refining
and smelting facilities that are integrated with the rolling
plants in Brazil.
In 2004 and prior years, Alcan was considered a related party
due to its parent-subsidiary relationship with the Novelis
entities. However, subsequent to the spin-off, Alcan is no
longer a related party as defined in Statement of Financial
Accounting Standards (SFAS) No. 57, Related Party
Disclosures. Refer to note 7 Related Party
Transactions.
Post-transaction adjustments |
The agreements giving effect to the spin-off provide for various
post-transaction adjustments and the resolution of outstanding
matters, which are expected to be carried out by the parties by
the end of 2005. These adjustments, for the most part, will be
reflected as changes to shareholders equity.
Agreements between Novelis and Alcan |
Novelis has entered into various agreements with Alcan for the
use of transitional and technical services, the supply of
Alcans metal and alumina, the licensing of certain of
Alcans patents, trademarks and other intellectual property
rights, and the use of certain buildings, machinery and
equipment, technology and employees at certain facilities
retained by Alcan, but required in Noveliss business.
Basis of presentation |
The consolidated and combined financial statements for the first
quarter of 2005 include the results for the period from
January 1 to January 5, 2005 prior to the
Companys spin-off from Alcan, in addition to the
5
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
1. | BACKGROUND AND BASIS OF PRESENTATION (Contd) |
results for the period from January 6 to March 31,
2005, as described below. The unaudited combined financial
results for the period from January 1 to January 5,
2005 represent the operations and cash flows of the Novelis
entities on a carve-out basis. The unaudited consolidated
results as at March 31, 2005 and for the period from
January 6 (the date of the spin-off from Alcan) to
March 31, 2005 represent the operations, cash flows and
financial position of the Company as a stand-alone entity.
All income earned and cash flows generated by the Novelis
entities as well as the risks and rewards of these businesses
from January 1 to January 5, 2005 were primarily attributed
to Novelis and are included in the unaudited consolidated
results for the period from January 6 to March 31, 2005,
with the exception of mark-to-market losses of $30 on derivative
contracts primarily with Alcan. These mark-to-market losses for
the period from January 1 to January 5, 2005, were recorded
in the unaudited consolidated and combined statements of income
for the three months ended March 31, 2005, and are
reflected as a decrease in Owners net investment.
The historical combined financial statements as at
December 31, 2004 and for the quarter ended March 31,
2004 (the historical combined financial statements) have been
derived from the accounting records of Alcan using the
historical results of operations and historical basis of assets
and liabilities of the businesses subsequently transferred to
Novelis. Management believes the assumptions underlying the
historical combined financial statements, including the
allocations described below, are reasonable. However, the
historical combined financial statements included herein may not
necessarily reflect the Companys results of operations,
financial position and cash flows or what its results of
operations, financial position and cash flows would have been
had Novelis been a stand-alone company during the periods
presented. Alcans investment in the Novelis businesses,
presented as Owners net investment in the historical
combined financial statements, includes the accumulated earnings
of the businesses as well as cash transfers related to cash
management functions performed by Alcan.
In the opinion of management of the Company, the unaudited
consolidated and combined and historical combined financial
statements reflect all adjustments (including normal recurring
adjustments) necessary for a fair statement of the financial
position and the results of operations and cash flows in
accordance with accounting principles generally accepted in the
United States of America (U.S. GAAP), applied on a
consistent basis. The presentation of financial statements in
accordance with U.S. GAAP requires management to make
estimates and assumptions that affect the amounts reported in
the financial statements and accompanying notes. Actual results
could differ from those estimates. The results reported in these
unaudited consolidated and combined financial statements are not
necessarily indicative of the results that may be expected for
the entire year. This quarterly report on Form 10-Q should
be read in conjunction with Noveliss annual report on
Form 10-K for the year ended December 31, 2004, which
includes all disclosures required by U.S. GAAP.
As Novelis was not a stand-alone company and operated as a part
of Alcan prior to 2005, the historical combined financial
statements include allocations of certain Alcan expenses, assets
and liabilities, including the items described below.
General Corporate Expenses |
Alcan allocated general corporate expenses to the Company based
on average head count and capital employed. Capital employed
represents total assets less Payables and accrued liabilities
and Deferred credits and other liabilities. These allocations
are reflected in Selling, general and administrative expenses in
the historical combined statement of income for the quarter
ended March 31, 2004. The general corporate expense
allocations are primarily for human resources, legal, treasury,
insurance, finance, internal audit, strategy and public affairs
and amounted to $8 for the quarter ended March 31, 2004.
Total head office costs, including the amounts allocated,
amounted to $12 for the quarter ended March 31, 2004. The
costs allocated
6
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
1. | BACKGROUND AND BASIS OF PRESENTATION (Contd) |
are not necessarily indicative of the costs that would have been
incurred if the Company had performed these functions as a
stand-alone company, nor are they indicative of costs that will
be charged or incurred in the future. Subsequent to the
spin-off, the Company performs the majority of these functions
using its own resources or purchased services; however, for an
interim period, certain services will continue to be provided by
Alcan, as described in note 1 Background and
Basis of Presentation Agreements Between Novelis and
Alcan. It is not practicable to estimate the amount of expenses
the Company would have incurred for the quarter ended
March 31, 2004 had it been a stand-alone entity,
unaffiliated with Alcan.
Pensions and Post-Retirement Benefits |
Prior to the spin-off, certain Novelis entities had pension
obligations mostly comprised of defined benefit plans in the
U.S. and the U.K., unfunded pension benefits in Germany and lump
sum indemnities payable upon retirement to employees of
businesses in France, Korea and Malaysia. These pension benefits
are managed separately and the related assets, liabilities and
costs are included in both the consolidated and combined and
historical combined financial statements.
Prior to the spin-off, Alcan managed defined benefit plans in
Canada, the U.S., the U.K. and Switzerland that include some of
the entities of the Company. The Companys share of these
plans assets and liabilities is not included in the
historical combined balance sheet as at December 31, 2004.
The historical combined statement of income for the quarter
ended March 31, 2004, however, includes an allocation of
the costs of the plans that varies depending on whether the
entity was a subsidiary or a division of Alcan at that time.
Pension costs of divisions of Alcan that were transferred to
Novelis were allocated based on the following methods: service
costs were allocated based on a percentage of payroll costs;
interest costs, the expected return on assets, and amortization
of actuarial gains and losses were allocated based on a
percentage of the projected benefit obligation (PBO); and prior
service costs were allocated based on headcount. The total
allocation of such pension costs amounted to $3 for the quarter
ended March 31, 2004. Pension costs of subsidiaries of
Alcan that were transferred to Novelis were accounted for on the
same basis as a multi-employer pension plan whereby the
subsidiaries contributions for the period were recognized
as net periodic pension cost. There were no contributions by the
subsidiaries for the quarter ended March 31, 2004.
Prior to the spin-off, Alcan provided post-retirement benefits
in the form of unfunded healthcare and life insurance benefits
to retired employees in Canada and the U.S. that include
retired employees of some of the Companys businesses. The
Companys share of these plans liabilities is
included in the historical combined balance sheet as at
December 31, 2004 and the Companys share of these
plans costs is included in the historical combined
statement of income for the quarter ended March 31, 2004.
Subsequent to the spin-off, certain changes were made to the
Alcan plans covering Novelis employees and new pension plans
were also established by Novelis, as described in
note 17 Post-Retirement Benefits. Refer to
note 2 Accounting Policies for the
Companys accounting policies related to the new pension
plans.
Income Taxes |
Income taxes for 2004 were calculated as if all of the
Companys operations had been separate tax paying legal
entities, each filing a separate tax return in its local tax
jurisdiction. For jurisdictions where there was no tax sharing
agreement, amounts currently payable were included in
Owners net investment.
7
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
1. | BACKGROUND AND BASIS OF PRESENTATION (Contd) |
Cash Management |
Cash and time deposits in the historical combined balance sheet
as at December 31, 2004 are comprised of the cash and time
deposits of the Companys businesses, primarily in South
America, Asia and parts of Europe, that perform their own cash
management functions.
Historically, Alcan performed cash management functions on
behalf of certain of the Companys businesses primarily in
North America, the United Kingdom, and parts of Europe. Cash
deposits from these businesses were transferred to Alcan on a
regular basis. As a result, none of Alcans cash and cash
equivalents were allocated to the Company in the historical
combined financial statements. Transfers to and from Alcan were
netted against Owners net investment. Subsequent to the
spin-off, the Company is responsible for its own cash management
functions.
Interest Expense |
The Company obtains short and long-term financing from third
parties, and prior to the spin-off, from related parties.
Interest is charged on all short and long-term debt and is
included in Interest in both the consolidated and combined and
historical combined statements of income.
Historically, Alcan provided certain financing to the Novelis
entities and incurred third party debt at the parent level. This
financing is reflected in the historical combined balance sheet
as at December 31, 2004 within the amounts due to Alcan and
is interest bearing as described in note 7
Related Party Transactions. As a result of this arrangement, the
historical combined financial statements for the quarter ended
March 31, 2004 do not include an allocation of additional
interest expense. The Companys interest expense as a
stand-alone company is higher than reflected in the historical
combined statement of income for the quarter ended
March 31, 2004.
Derivatives |
The Company primarily enters into derivative contracts with
Alcan to manage some of its foreign currency and commodity price
risk. These contracts are reported at their fair value on the
balance sheet. Changes in the fair value of these contracts are
recorded in the historical combined statement of income.
Stock Options |
Stock-options expense and other stock-based compensation expense
in the historical combined statement of income include the Alcan
expenses related to the fair value of awards held by certain
employees of Alcans Rolled Products businesses during the
periods presented as well as an allocation, calculated based on
the average of headcount and capital employed, for Alcans
corporate office employees. These expenses are not necessarily
indicative of what the expenses would have been had the Company
been a separate stand-alone entity in 2004.
Earnings Per Share |
Prior to the spin-off, the Company was not a separate legal
entity with common shares outstanding. Earnings per share for
2004 have been presented using the Novelis common shares
outstanding immediately after completion of the spin-off on
January 6, 2005.
2. | ACCOUNTING POLICIES |
The unaudited consolidated and combined financial statements are
based upon accounting policies and methods of their application
consistent with those used and described in the Companys
annual financial
8
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
2. | ACCOUNTING POLICIES (Contd) |
statements as contained in the most recent annual report, except
for the accounting policies described below and the recently
adopted accounting policies described in note 3
Accounting Changes.
Principles of Consolidation |
The unaudited consolidated and combined financial statements
include the accounts of subsidiaries that are controlled by
Novelis, all of which are majority owned, as well as a variable
interest entity, in which the Company is the primary
beneficiary. Investments in entities over which Novelis has
significant influence are accounted for using the equity method.
Under the equity method, Noveliss investment is increased
or decreased by Noveliss share of the undistributed net
income or loss and deferred translation adjustments since
acquisition. Investments in joint ventures over which Novelis
has an undivided interest in the assets and liabilities are
consolidated to the extent of Noveliss ownership or
participation in the assets and liabilities. All other
investments in joint ventures are accounted for using the equity
method. Other investments are accounted for using the cost
method. Under the cost method, dividends received are recorded
as income. Cost investments for which there is an active market
are accounted for as available-for-sale.
Intercompany balances and transactions, including profits in
inventories, are eliminated in the consolidated and combined
financial statements.
Debt Issuance Costs |
Debt issuance costs related to credit facilities are recorded in
Deferred charges and other assets and amortized over the life of
the related borrowing in Interest.
Dividend Policy |
Declaration of dividends will depend on, among other things, the
Companys financial resources, cash flows generated by its
business, cash requirements, restrictions under the instruments
governing its indebtedness, and other relevant factors.
Pensions and Post-Retirement Benefits |
Using appropriate actuarial methods and assumptions, the
Companys defined benefit pension plans are accounted for
in accordance with SFAS No. 87, Employers
Accounting for Pensions. Other post-retirement benefits are
accounted for in accordance with SFAS No. 106,
Employers Accounting for Postretirement Benefits Other
than Pensions. Pension and post-retirement benefit obligations
are actuarially calculated using managements best
estimates and based on expected service period, salary increases
and retirement ages of employees. Pension and post-retirement
benefit expense includes the actuarially computed cost of
benefits earned during the current service period, the interest
cost on accrued obligations, the expected return on plan assets
based on fair market value and the straight-line amortization of
net actuarial gains and losses and adjustments due to plan
amendments. All net actuarial gains and losses are amortized
over the expected average remaining service life of the
employees.
Recently Issued Accounting Standards |
Conditional Asset Retirement Obligations |
In March 2005, the Financial Accounting Standards Board
(FASB) issued Interpretation No. 47 (FIN 47),
Accounting for Conditional Asset Retirement Obligations.
FIN 47 clarifies that the term conditional asset
retirement obligation used in SFAS No. 143,
Accounting for Asset Retirement Obligations, refers to a legal
obligation to perform an asset retirement activity in which the
timing and/or method of settlement are conditional on a future
event that may or may not be within the control of the entity.
According
9
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
2. | ACCOUNTING POLICIES (Contd) |
to FIN 47, uncertainty about the timing and/or method of
settlement of a conditional asset retirement obligation should
be factored into the measurement of a liability when sufficient
information exists. This interpretation is effective no later
than the end of fiscal years ending after December 15,
2005. Retrospective application of interim financial information
is permitted but not required. The Company does not anticipate
that its financial statements will be materially impacted by
this interpretation.
Share-Based Payment |
In December 2004, the FASB issued SFAS No. 123
(Revised 2004), Share-Based Payment (SFAS No. 123(R)),
which is a revision to SFAS No. 123, Accounting for
Stock-Based Compensation. SFAS No. 123(R) requires all
share-based payments to employees, including grants of employee
stock options, to be recognized in the financial statements
based on their fair values. The Company will adopt
SFAS No. 123(R) on January 1, 2006, as required
by the Securities and Exchange Commission. The Company adopted
the fair value based method of accounting for share-based
payments effective January 1, 2004 using the retroactive
restatement method described in SFAS No. 148,
Accounting for Stock-Based Compensation Transition
and Disclosure. Currently, the Company uses the Black-Scholes
formula to estimate the value of stock options granted to
employees and expects to continue to use this option valuation
model. The Company does not anticipate that the adoption of
SFAS No. 123(R) will have a material impact on its
results of operations or its financial position.
3. | ACCOUNTING CHANGES |
Stock Options and Other Stock-Based Compensation |
Effective January 1, 2004, Alcan retroactively adopted the
fair value recognition provisions of SFAS No. 123,
Accounting for Stock-Based Compensation for stock options
granted to employees. Both the consolidated and combined and
historical combined financial statements include the
compensation cost for options granted to certain employees of
the Company. In addition, the historical combined financial
statements include an allocation for Alcans corporate
office employees. Beginning January 1, 1999, all periods
were restated to reflect compensation cost as if the fair value
method had been applied for awards issued to these employees
after January 1, 1995. The Company applies the fair value
recognition provisions of SFAS No. 123 to its new
stock option plans as described in note 12
Stock Options and Other Stock-Based Compensation.
Consolidation of Variable Interest Entities |
Effective January 1, 2004, the Company adopted FASB
Interpretation No. 46 (revised December 2003)
(FIN 46(R)), Consolidation of Variable Interest Entities.
In 2004, the Company determined it was the primary beneficiary
of Logan Aluminum Inc. (Logan), a variable interest entity. As a
result, both the consolidated and combined and historical
combined balance sheets include the assets and liabilities of
Logan. Logan is a joint venture that manages a tolling
arrangement for the Company and an unrelated party. At the date
of adoption of FIN 46(R), assets of $38 and liabilities of
$38 related to Logan that were previously not recorded on the
balance sheet were recorded by the Company. Prior periods were
not restated.
The Companys investment, plus any unfunded pension
liability related to Logan totalled approximately $37 and
represented the Companys maximum exposure to loss.
Creditors of Logan do not have recourse to the general credit of
the Company as a result of including it in the Companys
financial statements.
10
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
4. | EARNINGS PER SHARE |
The treasury stock method for calculating the dilutive impact of
stock options is used. The following table outlines the
calculation of basic and diluted earnings per share on net
income.
Three months ended March 31, | 2005 | 2004 | |||||||||
Numerator:
|
|||||||||||
Net income
|
29 | 69 | |||||||||
Denominator (number of common shares in millions):
|
|||||||||||
Weighted average number of outstanding shares
|
73.99 | 73.99 | |||||||||
Effect of dilutive stock options
|
0.19 | 0.44 | |||||||||
Adjusted number of outstanding shares
|
74.18 | 74.43 | |||||||||
Earnings per share basic (in US$)
|
0.39 | 0.93 | |||||||||
Earnings per share diluted (in US$)
|
0.39 | 0.92 | |||||||||
Options to purchase an aggregate of 2,701,028 Novelis common
shares were held by the Companys employees as at
March 31, 2005. Of these, 1,359,879 options to purchase
common shares at an average exercise price of $19.47 per
share are dilutive for the periods presented. These dilutive
stock options are equivalent to 193,152 Novelis common shares.
The number of antidilutive Novelis options held by the
Companys employees as at March 31, 2005 is 1,341,149.
As at March 31, 2004, under rules applicable to carve-out
statements, the effect of dilutive stock options was calculated
based on an aggregate of 1,356,735 Alcan common shares held by
Noveliss employees. Of these, 685,285 options to purchase
Alcan common shares at an average exercise price of CAN$38.86
($29.96) per share were dilutive for the period presented. These
dilutive stock options were equivalent to 443,351 Novelis common
shares. The number of antidilutive Alcan options held by the
Groups employees as at March 31, 2004 was 671,450.
5. | RESTRUCTURING PROGRAMS |
2005 Restructuring Activities |
No material restructuring activities took place in the first
quarter of 2005.
2004 Restructuring Activities |
In line with its objective of value maximization, the Company
undertook various restructuring initiatives in 2004.
Pechiney |
In the fourth quarter of 2004, the Company recorded liabilities
of $19 for restructuring costs in connection with the exit of
certain operations of Pechiney and these costs were recorded in
the allocation of the purchase price of Pechiney as at
December 31, 2004. These costs relate to a plant closure in
Flemalle, Belgium (Novelis Europe) and comprise $17 of severance
costs and $2 of other charges. No further charges are expected
to be incurred in relation to this plant closure.
11
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
5. | RESTRUCTURING PROGRAMS (Contd) |
Other 2004 restructuring activities |
In the third quarter of 2004, the Company incurred restructuring
charges of $19 in 2004 relating to the consolidation of its U.K.
aluminum sheet rolling activities in Rogerstone, Wales (Novelis
Europe) in order to improve competitiveness through better
capacity utilization and economies of scale. Production ceased
at the rolling mill in Falkirk, Scotland (Novelis Europe) in
December 2004 and the facility was closed in the first quarter
of 2005. The charges of $19 include $6 of severance costs, $8 of
asset impairment charges, $2 of pension costs, $2 of
decommissioning and environmental costs and $1 of other charges,
which were recorded in Other expenses (income) net
in the historical combined statement of income.
In 2004, the Company incurred restructuring charges of $3
(Q1: nil; Q2: nil; Q3: $1; Q4: $2), relating
to the closure of a corporate office in Germany, comprised of $2
(Q1: nil; Q2: nil; Q3: $1; Q4: $1) for
severance costs and $1 (Q1: nil; Q2: nil;
Q3: nil; Q4: $1) related to costs to consolidate
facilities, which were recorded in Other expenses
(income) net in the historical combined statement of
income. No further charges are expected to be incurred in
relation to these restructuring activities.
2001 Restructuring Program |
In 2001, Alcan implemented a restructuring program, resulting in
a series of plant sales, closures and divestments throughout the
organization. A detailed business portfolio review was
undertaken in 2001 to identify high cost operations, excess
capacity and non-core products. Impairment charges arose as a
result of negative projected cash flows and recurring losses.
These charges related principally to buildings, machinery and
equipment. This program was essentially completed in 2003.
In 2004, the Company recorded recoveries related to the 2001
restructuring program comprised of $7 (Q1: $7;
Q2: nil; Q3: nil; Q4: nil) gain on the sale of
assets related to the closure of facilities in Glasgow, U.K.
(Novelis Europe) and a write-back of $1 (Q1: nil;
Q2: $1; Q3: nil; Q4: nil) relating to a provision
in the U.S. (Novelis North America).
The schedule provided below shows details of the provision
balances and related cash payments for the significant
restructuring activities:
ASSET | ||||||||||||||||||
SEVERANCE | IMPAIRMENT | |||||||||||||||||
COSTS | PROVISIONS | OTHER | TOTAL | |||||||||||||||
Provision balance as at January 1, 2004
|
19 | | 12 | 31 | ||||||||||||||
2004:
|
||||||||||||||||||
Charges recorded in the statement of income
|
7 | 8 | (1 | ) | 14 | |||||||||||||
Liabilities recorded in the allocation of the Pechiney purchase
price
|
17 | | 2 | 19 | ||||||||||||||
Cash payments net
|
(14 | ) | | (5 | ) | (19 | ) | |||||||||||
Non-cash charges (recoveries)
|
| (8 | ) | 6 | (2 | ) | ||||||||||||
Provision balance as at December 31, 2004
|
29 | | 14 | 43 | ||||||||||||||
Q1 2005:
|
||||||||||||||||||
Recoveries recorded in the statement of income
|
| | (1 | ) | (1 | ) | ||||||||||||
Cash payments net
|
(4 | ) | | (2 | ) | (6 | ) | |||||||||||
Provision balance as at March 31, 2005
|
25 | | 11 | 36 | ||||||||||||||
12
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
6. | INCOME TAXES |
Three Months Ended March 31 | 2005 | 2004 | ||||||||
Current
|
50 | 24 | ||||||||
Deferred
|
(21 | ) | 19 | |||||||
29 | 43 | |||||||||
The composite of the applicable statutory corporate income tax
rates in Canada is 33% (2004: 33%).
7. | RELATED PARTY TRANSACTIONS |
The table below describes the nature and amount of transactions
the Company has with related parties. All of the transactions
are part of the ordinary course of business and were agreed to
by the Company and the related parties. Alcan refers to Alcan
Inc. and its subsidiaries. In 2004 and prior years, Alcan was
considered a related party to Novelis. However, subsequent to
the spin-off, Alcan is no longer a related party, as defined in
SFAS No. 57, Related Party Disclosures, and
accordingly, all transactions between Novelis and Alcan are
considered as third party.
Three Months Ended March 31 | 2005 | 2004 | ||||||||
Sales and operating
revenues(A)
|
||||||||||
Alcan
|
| 92 | ||||||||
Cost of sales and operating
expenses(A)
|
||||||||||
Alcan
|
| 80 | ||||||||
Research and development
expenses(B)
|
||||||||||
Alcan
|
| 6 | ||||||||
Interest
expense(C)
|
||||||||||
Alcan
|
| 8 | ||||||||
Other expense (income) net
|
||||||||||
Service fee
income(D)
|
| (9 | ) | |||||||
Service fee
expense(E)
|
| 9 | ||||||||
Interest income
|
| (5 | ) | |||||||
Derivatives(F)
|
| (44 | ) | |||||||
Other
|
| 6 | ||||||||
Total transactions with Alcan
|
| (43 | ) | |||||||
Purchase of inventory/tolling services
|
||||||||||
Aluminium Norf GmbH
|
51 | 48 | ||||||||
Alcan(G)
|
| 493 | ||||||||
(A) | The Company sells inventory to Alcan and certain investees accounted for under the equity method in the ordinary course of business. In 2004, Alcan was considered a related party to Novelis. | |
(B) | These expenses are comprised of an allocation of research and development expenses incurred by Alcan on behalf of the Company. In 2004, Alcan was considered a related party to Novelis. | |
(C) | As discussed further below as well as in note 10 Debt Not Maturing Within One Year, the Company had various short-term and long-term debt payable to Alcan where interest was charged on both a fixed and a floating rate basis. |
13
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
7. | RELATED PARTY TRANSACTIONS (Contd) |
(D) | Service fee income relates to revenues generated through sales of research and development and other corporate services to Alcan. | |
(E) | Service fee expense relates to the purchase of corporate services from Alcan. | |
(F) | Alcan is the counterparty to all of the Companys metal derivatives and most of the currency derivatives. | |
(G) | Alcan is the primary supplier of prime and sheet ingot to the Company. Refer to note 13 Commitments and Contingencies. |
The table below describes the nature and amount of balances the
Company has with related parties.
March 31, | December 31, | |||||||
As at | 2005 | 2004 | ||||||
Trade
receivables(A)
|
||||||||
Alcan
|
| 87 | ||||||
Other receivables
|
||||||||
Alcan(B)
|
| 801 | ||||||
Aluminium Norf
GmbH(C)
|
38 | 45 | ||||||
38 | 846 | |||||||
Long-term receivables
|
||||||||
Alcan
|
| 2 | ||||||
Aluminium Norf
GmbH(C)
|
93 | 102 | ||||||
93 | 104 | |||||||
Payables and accrued
liabilities(A)
|
||||||||
Alcan
|
| 356 | ||||||
Aluminium Norf GmbH
|
36 | 45 | ||||||
36 | 401 | |||||||
Short-term
borrowings(D)
|
||||||||
Alcan
|
| 312 | ||||||
Debt maturing within one
year(E)
|
||||||||
Alcan
|
| 290 | ||||||
Debt not maturing within one
year(E)
|
||||||||
Alcan
|
| 2,307 | ||||||
(A) | The Company purchases from and sells inventory to Alcan and purchases services from an investee accounted for under the equity method, in the ordinary course of business. | |
(B) | The balance at December 31, 2004 included various short-term floating rate notes totalling 266 million and $55 maturing within one year that were settled by Alcan in 2005 as part of the spin-off of Novelis. | |
(C) | Current and non-current portions of a loan to an investee accounted for under the equity method. | |
(D) | The balance at December 31, 2004 comprised loans due to Alcan in various currencies including 193 million and GBP 20 million that were repaid in 2005 as part of the spin-off of Novelis. | |
(E) | The Company had various loans payable to Alcan as at December 31, 2004 as described in note 10 Debt Not Maturing Within One Year. |
14
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
8. | SALES AND FORFAITING OF RECEIVABLES |
Prior to the spin-off, the Company sold third party trade
receivables to a related party which were then subsequently sold
to a financial institution under Alcans accounts
receivable securitization program. Subsequent to the spin-off,
the Company has not securitized any of its third party trade
receivables.
As at March 31, 2005, Novelis Korea Limited forfaited third
party receivables of $44 (2004: $50) to a financial institution.
Forfaiting is a customary, ordinary-course cash management
practice in the Korean marketplace where receivables typically
run 60 days, 90 days, 120 days or longer.
9. | OTHER EXPENSES (INCOME) NET |
Other expenses (income) net comprise the following
elements:
Three Months Ended March 31, | 2005 | 2004 | ||||||
Restructuring (recoveries) costs net
|
(1 | ) | | |||||
Gain on disposal of fixed assets
|
(1 | ) | (6 | ) | ||||
Interest income
|
(2 | ) | (6 | ) | ||||
Exchange (gains) losses
|
(11 | ) | 1 | |||||
Derivatives
gains(1)
|
(14 | ) | (42 | ) | ||||
Bridge financing commitment fee
|
13 | | ||||||
Other
|
2 | 14 | ||||||
(14 | ) | (39 | ) | |||||
(1) | Includes $45 pre-tax ($30 after-tax) mark-to-market losses on derivative contracts, primarily with Alcan, for the period from January 1 to 5, 2005, as described in note 1 Background and Basis of Presentation. |
10. | DEBT NOT MATURING WITHIN ONE YEAR |
March 31, | December 31, | |||||||
As at | 2005 | 2004 | ||||||
DUE TO RELATED PARTIES
|
||||||||
Total debt due to related
parties(A)
|
| 2,597 | ||||||
Debt maturing within one year included in current liabilities
|
| (290 | ) | |||||
Debt not maturing within one year due to related parties
|
| 2,307 | ||||||
DUE TO THIRD PARTIES
|
||||||||
Novelis Inc.
|
||||||||
Floating rate Term Loan B, due
2012(B)(C)
|
444 | | ||||||
7.25% Senior notes, due
2015(D)
|
1,400 | | ||||||
Novelis Corporation
|
||||||||
Floating rate Term Loan B, due
2012(B)(C)(F)
|
771 | |
15
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
10. | DEBT NOT MATURING WITHIN ONE YEAR (Contd) |
March 31, | December 31, | |||||||
As at | 2005 | 2004 | ||||||
Novelis Valais S.A.
|
||||||||
Capital lease obligation, due 2020 (CHF 62 million)
|
52 | | ||||||
Novelis Korea Limited(E)
|
||||||||
Bank loan, due 2008
|
50 | | ||||||
Bank loan, due 2007
|
70 | 70 | ||||||
Bank loan, due 2007 (Korean won (KRW) 40 billion)
|
39 | 39 | ||||||
Bank loan, due 2007 (KRW 25 billion)
|
24 | 24 | ||||||
Bank loans, due 2005/2011 (KRW 2 billion)
|
2 | 2 | ||||||
Other
|
||||||||
Bank loans, due 2005/2011(F)
|
3 | 3 | ||||||
Other debt, due 2005/2010
|
| 2 | ||||||
2,855 | 140 | |||||||
Debt maturing within one year included in current liabilities
|
(4 | ) | (1 | ) | ||||
Debt not maturing within one year due to third parties
|
2,851 | 139 | ||||||
(A) | All of the Companys related party debt of $2,597 as at December 31, 2004 was payable to Alcan and was fully repaid in the first quarter of 2005. The related party debt was comprised of a combination of fixed and floating rate debt of $1,392 and fixed rate promissory notes (Alcan Notes) obtained in December 2004 of $1,205. The Alcan Notes comprised a major portion of the $1,375 bridge financing provided by Alcan to the Company as a result of the reorganization transactions described in note 1 Background and Basis of Presentation. The remaining balance of the Alcan Notes of $170 was obtained in January 2005. The Alcan Notes were duly refinanced with the proceeds of the $1.4 billion 10-year Senior Notes issued in February 2005 (refer to (D) below). | |
(B) | In connection with the reorganization transactions described in note 1 Background and Basis of Presentation, the Company entered into senior secured credit facilities providing for aggregate borrowings of up to $1.8 billion. These facilities consist of a $1.3 billion seven-year senior secured Term Loan B facility, bearing interest at LIBOR plus 1.75%, all of which was borrowed on January 10, 2005, and a $500 five-year multi- currency revolving credit facility. The Term Loan B facility consists of an $825 Term Loan B in the U.S. and a $475 Term Loan B in Canada. The proceeds of the Term Loan B facility were used in connection with the reorganization transactions, the Companys separation from Alcan and to pay related fees and expenses. Debt issuance costs incurred in relation to these facilities have been recorded in Deferred charges and other assets and are being amortized over the life of the related borrowing in Interest. | |
(C) | The Company has entered into interest rate swaps to fix the interest rate on $310 of the variable rate Term Loan B debt at an effective weighted average interest rate of 5.5% for periods of up to three years. | |
(D) | On February 3, 2005, Novelis sold $1.4 billion aggregate principal amount of senior unsecured debt securities (Senior Notes). The Senior Notes, which were priced at par, bear interest at 7.25% and will mature on February 15, 2015. The net proceeds of the placement were used to repay the Alcan Notes. | |
(E) | In 2004, Novelis Korea Limited (Novelis Korea), formerly Alcan Taihan Aluminium Limited, entered into a $70 floating rate long-term loan which was subsequently swapped for a 4.55% fixed rate KRW 73 billion loan and into two long-term floating rate loans of KRW 40 billion and KRW 25 billion that were swapped for fixed rates of 4.80% and 4.45%, respectively. In 2005, interest on the KRW 2 billion loans ranges from 3.00% to 4.47% (2004: 3.00% to 5.50%). In February 2005, Novelis |
16
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
10. DEBT NOT MATURING WITHIN ONE YEAR (Contd) |
Korea. entered into a $50 floating rate long-term loan which was
subsequently swapped for a 5.30% fixed rate KRW 51 billion
loan.
(F) | Interest rates are a function of the lenders prime commercial rates, the Korean 3-month Certificate of Deposit rate, or LIBOR/ EURIBOR rates. |
Based on rates of exchange at March 31, 2005, debt
repayment requirements over the next five years amount to
$4 in 2005, $5 in 2006, $139 in 2007, $55 in
2008, $5 in 2009 and $5 in 2010. The Company made an
optional prepayment of $85 of its Term Loans on
March 31, 2005 and, in the process, satisfied a 1% per
annum amortization requirement through fiscal year 2010.
Separately, the Credit Agreement also requires the Company to
prepay annually an additional portion of its Term Loans, based
on a defined formula; this amount cannot be determined in
advance, and has therefore not been included in the calculations
above.
11. | COMMON SHARES |
The authorized common share capital is an unlimited number of
common shares without nominal or par value. On March 31,
2005, there were 73,988,932 common shares outstanding.
Shareholder Rights Plan |
The Companys initial board of directors approved in 2004 a
plan whereby each of Noveliss common shares carries one
right to purchase additional common shares. The rights expire in
2014, subject to re-confirmation at the annual meetings of
shareholders in 2008 and 2011. The rights under the plan are not
currently exercisable. The rights may become exercisable upon
the acquisition by a person or group of affiliated or associated
persons (Acquiring Person) of beneficial ownership of 20% or
more of Noveliss outstanding voting shares or upon the
commencement of a takeover bid. Holders of rights, with the
exception of an Acquiring Person or bidding party, in such
circumstances will be entitled to purchase from Novelis, upon
payment of the exercise price (currently $200.00), such number
of common shares as can be purchased for twice the exercise
price, based on the market value of Noveliss common shares
at the time the rights become exercisable.
The plan has a permitted bid feature which allows a takeover bid
to proceed without the rights becoming exercisable, provided
that the bid meets specified minimum standards of fairness and
disclosure, even if the Companys board of directors does
not support the bid. The rights may be redeemed by the
Companys board of directors prior to the expiration or
re-authorization of the rights agreement, with the prior consent
of the holders of rights or common shares, for $0.01 per
right. In addition, under specified conditions, the
Companys board of directors may waive the application of
the rights.
12. | STOCK OPTIONS AND OTHER STOCK-BASED COMPENSATION |
Executive Share Option Plan |
Under the Alcan executive share option plan, certain key
employees may purchase common shares at an exercise price that
is based on the market value of the shares on the date of the
grant of each option. On January 6, 2005, 1,355,535 Alcan
options representing options granted under the Alcan executive
share option plan held by the Companys employees who were
Alcan employees immediately prior to the spin-off were replaced
with options to purchase the Companys common shares. The
new options cover 2,701,028 common shares at a weighted average
exercise price per share of $21.60. All converted options that
were vested on the separation date continued to be vested. Any
that were unvested will vest in four equal installments on the
anniversary of the separation date on each of the next four
years. As at March 31, 2005, 2,701,028 options were
outstanding at a weighted average price of $21.60;
292,552 options were exercisable at a weighted average
price of $20.07.
17
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
12. | STOCK OPTIONS AND OTHER STOCK-BASED COMPENSATION (Contd) |
As described in note 3 Accounting Changes,
effective January 1, 2004, the Company retroactively
adopted the fair value recognitions of SFAS No. 123,
Accounting for Stock-Based Compensation. The Black-Scholes
valuation model was used to determine the fair value of the
options granted. For the quarter ended March 31, 2005,
stock-based compensation expense was $1 (2004: nil).
The fair value of each option grant is estimated on the date of
grant with the following weighted average assumptions used for
the option grants:
2005 | 2004 | |||||||||
Dividend yield(%)
|
1.85 | 1.85 | ||||||||
Expected volatility(%)
|
27.87 | 27.87 | ||||||||
Risk-free interest rate(%)
|
4.56 | 4.56 | ||||||||
Expected life (years)
|
6 | 6 | ||||||||
Compensation To Be Settled in Cash |
Stock Price Appreciation Unit Plan |
A small number of employees were entitled to receive Alcan Stock
Price Appreciation Units (SPAUs) whereby they were entitled to
receive cash in an amount equal to the excess of the market
value of an Alcan common share on the date of exercise of a SPAU
over the market value of an Alcan common share as of the date of
grant of such SPAUs. On January 6, 2005, 211,035 Alcan
SPAUs held by the Companys employees who were Alcan
employees immediately prior to the spin-off were replaced with
the Companys SPAUs, consisting of 418,777 SPAUs at a
weighted average exercise price per SPAU of $22.04.
Total Shareholder Return Performance Plan |
Certain employees of Novelis were entitled to receive cash
awards under the Alcan Total Shareholder Return Performance Plan
(TSR Plan), a cash incentive plan which provides performance
awards to eligible employees based on the relative performance
of Alcans common share price and cumulative dividend yield
performance compared to other corporations included in the
Standard & Poors Industrials Index measured over
three-year periods commencing on October 1, 2003 and 2002.
On January 6, 2005, the Companys employees who were
Alcan employees immediately prior to the spin-off and who were
eligible to participate in the Alcan TSR Plan ceased to actively
participate in, and accrue benefits under, the TSR Plan. The
current three-year performance periods, namely 2002 to 2005 and
2003 to 2006, were truncated as of the date of the separation.
The accrued award amounts for each participant in the TSR Plan
were converted into 443,400 restricted share units (RSUs) in the
Company, of which 328,984 and 114,416 RSUs will vest on
September 30, 2005 and 2006, respectively. At the end of
each performance period, each holder of RSUs will receive the
net proceeds based on the Companys common share price at
that time, including declared dividends.
Non-Executive Directors Deferred Share Unit Plan |
On January 5, 2005, the Company established the
Non-Executive Directors Deferred Share Unit Plan whereby
non-executive directors receive 50% of compensation payable in
the form of Directors Deferred Share Units (DDSUs) and 50%
in the form of either cash or additional DDSUs at the election
of each non-executive director. The number of DDSUs is
determined by dividing the quarterly amount payable so elected
by the average closing prices of a common share on the Toronto
and New York stock exchanges on the last five trading days of
each quarter (average share price) with any currency
conversion being made at the Bank of Canada noon rate of
exchange on the relevant day. Additional DDSUs are credited to
each holder thereof corresponding to dividends declared on
common shares. The DDSUs are redeemable following
18
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
12. | STOCK OPTIONS AND OTHER STOCK-BASED COMPENSATION (Contd) |
retirement. The amount to be paid by the Company upon redemption
is calculated by multiplying the accumulated balance of DDSUs by
the average share price at the time of redemption. During the
quarter ended March 31, 2005, no units were granted or
redeemed and at March 31, 2005, no units were outstanding.
As at April 1, 2005, 14,025 units were granted for the
period ended March 31, 2005.
Novelis Founders Performance Awards |
In March 2005, the Company established a plan whereby certain
key executives will be eligible to receive an award of
Performance Share Units (PSUs) if certain Novelis share price
improvement targets are achieved within prescribed time periods.
There will be three equal tranches of PSUs and each will have a
specific share price improvement target. For the first tranche,
the target applies for the period March 24, 2005 to
March 23, 2008. For the second tranche, the target applies
for the period March 24, 2006 to March 23, 2008. For
the third tranche, the target applies for the period
March 24, 2007 to March 23, 2008. If awarded, a
particular tranche will be paid in cash on the later of six
months from the date the specific share price target is reached
or twelve months after the start of the performance period and
will be based on the average of the daily stock closing prices
on the NYSE for the last five trading days prior to the payment
date. The granting of PSUs to certain key executives may result
in large charges on the Companys statement of income. Upon
the occurrence of a termination as a result of retirement, death
or disability, all PSUs awarded prior to the termination will be
paid at the same time as for active participants. For any other
termination, all PSUs will be forfeited.
Deferred Share Agreements |
On January 6, 2005, 33,500 Alcan deferred shares held by
one of the Companys executives who was an Alcan employee
immediately prior to the spin-off were replaced with Novelis
deferred shares.
Compensation Cost |
For the quarter ended March 31, 2005, stock-based
compensation expense for arrangements that can be settled in
cash was nil (2004: $1)
13. | COMMITMENTS AND CONTINGENCIES |
Minimum rental obligations under capital leases are estimated at
$3 in 2005, $4 in 2006, $4 in 2007, $4 in 2008, $4 in 2009 and
$31 thereafter.
As described in note 7 Related Party
Transactions, Alcan is the primary supplier of primary and sheet
ingot to the Company. Purchases from Alcan represent 43% of
total prime and sheet ingot purchases for the quarter ended
March 31, 2005 (2004: 47%).
The Company, in the course of its operations, is subject to
environmental and other claims, lawsuits and contingencies. The
Company is named as a defendant in relation to environmental
contingencies for approximately 12 existing and former Company
sites and third-party sites. Accruals have been made in specific
instances where it is probable that liabilities will be incurred
and where such liabilities can be reasonably estimated.
The Company is subject to various laws relating to the
protection of the environment. The Company has established
procedures for the ongoing evaluation of its operations, to
identify potential environmental exposures and to comply with
regulatory policies and procedures.
The Company is involved in proceedings, as described below,
under the U.S. Superfund or analogous state provisions
regarding the usage, storage, treatment or disposal of hazardous
substances at a number of
19
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
13. | COMMITMENTS AND CONTINGENCIES (Contd) |
sites in the United States, as well as similar proceedings under
the laws and regulations of the other jurisdictions in which it
has operations, including Brazil and certain countries in the
European Union.
PAS Site. Alcan Aluminum Corporation (AAC) (renamed
Novelis Corporation after the spin-off from Alcan) and third
parties were defendants in a lawsuit instituted in July 1987 by
the U.S. Environmental Protection Agency, or EPA, relating
to the Pollution Abatement Services, or PAS, site, a third-party
disposal site, in Oswego, New York. In January 1991, the
U.S. District Court for the Northern District of New York
found AAC liable for a share of the clean-up costs for the site,
and in December 1991 determined the amount of such share to be
$3.2 plus interest and costs. AAC appealed this decision to the
United States Court of Appeals, Second Circuit. In April 1993,
the Second Circuit reversed the District Court and remanded the
case for a hearing on what liability, if any, might be assigned
to AAC depending on whether AAC could prove that its waste did
not contribute to the costs of remediation at the site. This
matter was consolidated with another case, instituted in October
1991 by the EPA against AAC in the U.S. District Court for
the Northern District of New York seeking clean-up costs in
regard to the Fulton Terminals Superfund site in Oswego County,
New York, which was also owned by PAS. The remand hearing was
held in October of 1999. The trial court re-instituted its
judgment holding AAC liable. The amount of the judgment plus
interest was $13.5 as at December 2000. The case was appealed.
In the first quarter 2003, the Second Circuit affirmed the
decision of the trial court. In 2004, AAC paid $13.9 in respect
of the EPA claim, representing the full amount of the judgment
plus interest, and $1.6 to the State of New York. AAC is
currently responsible for future oversight costs, which are
currently estimated at approximately $0.6.
PAS Oswego Site Performing Company. AAC has also been
sued by ten other potentially responsible parties, or PRPs, at
the PAS site seeking contribution from AAC for costs they
collectively incurred in cleaning up the PAS site from 1990 to
the present. The costs incurred by the PRPs to date total
approximately $6.4 plus accrued interest. Based upon currently
available record evidence, AAC is contesting responsibility for
costs incurred by the PRPs.
Oswego North Ponds. In the late 1960s and early 1970s,
AAC in Oswego used an oil containing polychlorinated biphenyls,
or PCBs, in its re-melt operations. At the time, AAC utilized a
once-through cooling water system that discharged through a
series of constructed ponds and wetlands, collectively referred
to as the North Ponds. In the early 1980s, low levels of PCBs
were detected in the cooling water system discharge and AAC
performed several subsequent investigations. The PCB-containing
hydraulic oil, Pydraul, which was eliminated from use by AAC in
the early 1970s, was identified as the source of contamination.
In the mid-1980s, the Oswego North Ponds site was classified as
an inactive hazardous waste disposal site and added
to the New York State Registry. AAC ceased discharge through the
North Ponds in mid-2002.
In cooperation with the New York State Department of
Environmental Conservation, or NYSDEC, and the New York State
Department of Health, AAC entered into a consent decree in
August 2000 to develop and implement a remedial program to
address the PCB contamination at the Oswego North Ponds site. A
remedial investigation report was submitted in January 2004 and
we anticipate that the NYSDEC will issue a proposed remedial
action plan and record of decision during the second half of
2005. The Company expects that the remedial plan will be
implemented in 2006. The estimated cost associated with this
remediation is approximately $25.
Butler Tunnel Site. AAC was a party in a 1989 EPA lawsuit
before the U.S. District Court for the Middle District of
Pennsylvania involving the Butler Tunnel Superfund site, a
third-party disposal site. In May 1991, the Court granted
summary judgment against AAC for alleged disposal of hazardous
waste. After unsuccessful appeals, AAC paid the entire judgment
plus interest.
The United States government filed a second cost recovery action
against Alcan seeking recovery of expenses associated with the
installation of an early warning system for potential future
releases from the
20
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
13. | COMMITMENTS AND CONTINGENCIES (Contd) |
Butler site. The complaint does not disclose the amount of costs
sought by the government. The case has been held in abeyance
since shortly after it was filed and, therefore, there has been
no opportunity for discovery to fully determine the type of
remedial action sought, the total cost, the existence of other
settlements or the existence of other non-settling PRPs that may
exist for potential contribution. In December 2004, a motion for
partial summary judgment was heard and is under advisement.
Tri-Cities Site. In 1994, AAC and other companies
responded to an EPA inquiry concerning the shipment of old drums
to Tri-Cities Inc., a third party barrel reprocessing facility
in upstate New York. In 1996 the EPA issued an administrative
order directing the defendants to clean up the site. AAC refused
to participate, claiming that the drums sent to Tri-Cities were
empty at the time of delivery. In September 2002, AAC received
notice from the EPA contending that AAC was responsible for past
and future response costs with accrued interest as well as
penalties for its violation of the administrative order. AAC
responded by outlining its objections to the EPAs
determination. The EPA subsequently referred the matter to the
Department of Justice, or DOJ, for enforcement. In December
2004, a consent decree was negotiated with the DOJ and EPA.
Under this consent agreement, AAC will pay $0.4 as a civil
penalty as well as $0.6 in past costs. Future costs have been
capped at a maximum payment of $0.8 payable over an extended
period of time.
Quanta Resources Site. In June 2003, the DOJ filed a
Superfund costs recovery action in the U.S. District Court
for the Northern District of New York against AAC and Russell
Mahler, the site owner, seeking unreimbursed response costs
stemming from the disposal of rolling oil emulsion at the Quanta
Resources facility in Syracuse, New York. The parties are in the
process of discovery. In 2003, AAC met with the DOJ and the EPA
who quantified potential liability for unreimbursed costs and
penalties in the amount of $1.4.
Sealand Site. New York State and the EPA claim that
AACs waste that was sent to the Sealand, New York
Restoration site is a hazardous substance that contributed to
the occurrence of response costs. There are several PRPs at this
site. In 1993, AAC declined a request to participate in a
program to provide drinking water to area residents, contending
that AACs waste did not cause or contribute to the harm at
the site. In 2003, Alcan met with the DOJ and the EPA who
quantified potential liability for unreimbursed costs at $2.6.
Toyo Coal Tar Remediation. Prior property owners
contaminated the soil at the Joiliet, Illinois facility with
coal tar. Following litigation, AAC received a 90% cost
allocation from two defendants. In 1998, a remediation plan was
developed to clean-up soil and groundwater. The remedial program
was implemented in 1999. AAC continues to monitor the
remediation. AACs estimated costs are approximately $0.3.
Diamond Alkali Superfund Site-Lower Passaic River
Initiative. In 2003, AAC received a letter from the EPA
regarding an investigation being launched into possible
contamination of the Lower Passaic River in 1965. AAC has been
identified as a PRP arising from one of its former plants in
Newark, New Jersey that may have generated hazardous waste. A
remedial investigation feasibility study is scheduled to be
carried out over several years. AAC has entered into a consent
decree with other PRPs and will participate in a remedial
feasibility study. AACs estimated environmental costs have
been set at approximately $0.2.
Jarl Extrusions (Rochester, NY). The affected property in
Rochester, New York was acquired in 1988. Operations at the
property were subsequently discontinued and the property was
sold in December 1996. AAC retained liability under the terms of
sale. AAC entered into a consent decree with NYSDEC under which
evaluation of the site was performed in 1990 and 1991. Most of
the contamination was determined to have come from an adjoining
site. In its response to AACs investigation report, the
NYSDEC asked AAC to admit to liability for off-site pollution (a
Superfund site is located next door) and that hazardous sludge
was dumped in the ponds behind the building. AAC denied these
allegations. In light of the States failure to cooperate
with AAC in the remediation of this site under the consent
decree, AAC filed a notice of protest with the State. AACs
appeal was denied, but the State later approved a new remedial
investigation report negotiated
21
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
13. | COMMITMENTS AND CONTINGENCIES (Contd) |
between NYSDEC and AAC. A feasibility study for site remediation
was then approved by NYSDEC. Negotiations on a consent order for
remedial design construction were completed and the restrictive
deed covenants have been filed for the property. The clean-up
has been completed and NYSDEC approved a long-term operation and
monitoring plan (O&M). AAC continues to conduct
O&M and has sought permission to decommission two monitoring
wells. Estimated costs associated with this matter are
approximately $0.2.
Terre Haute TCE Issue. Trichloroethylene (TCE) soil
and groundwater contamination was discovered on the Terre Haute
site in 1990. A site investigation was performed in between 1991
and 1994 whereby the extent of TCE groundwater and soil
contamination was delineated. The subsurface contamination was
located on-site with groundwater plume migrating off-site, with
impacts to private homeowner drinking water wells. Terre Haute
entered into the Indiana Voluntary Remediation Program in 1995.
A remediation plan was developed which consisted of Soil
Venting/ Air Sparging for subsurface soil remediation. Point
source carbon treatment systems were installed on impacted
homeowners wells. The active subsurface soil remediation was
completed in 2003. Now that the remediation phase has been
completed, AAC is required to support a post remedial
groundwater and drinking water well monitoring program. Periodic
monitoring will be required until groundwater clean up goals are
met. Based on historical trends in TCE contamination, it is
anticipated that clean up objectives will be met within
10 years. Once the clean-up objectives are met, the project
will be considered closed. Estimated costs associated with
funding the required monitoring program for a period of
10 years is approximately $0.6.
It is the Companys policy to accrue estimated
environmental clean-up costs (investigation and remediation)
when such amounts can reasonably be estimated and it is probable
that the Company will be required to incur such costs. The
Company has estimated its undiscounted remaining clean-up costs
related to 12 sites will be in the range of $36 to $40. An
estimated liability of $39 has been recorded on the consolidated
and combined balance sheets at March 31, 2005, in Deferred
credits and other liabilities. Other than these 12 sites, the
Company is currently not aware of any material exposure to
environmental liabilities. However, adverse changes in
environmental regulations, new information or other factors
could impact the Company.
The Company has agreed to indemnify Alcan and its subsidiaries
and each of their respective directors, officers and employees,
against liabilities relating to, among other things (see
reference to agreements between Novelis and Alcan in
note 1):
| the contributed businesses, liabilities or contracts; | |
| liabilities or obligations associated with the contributed businesses, as defined in the separation agreement between Novelis and Alcan, or otherwise assumed by the Company pursuant to the separation agreement; and | |
| any breach by the Company of the separation agreement or any of the ancillary agreements entered into with Alcan in connection with the separation. |
Although there is a possibility that liabilities may arise in
other instances for which no accruals have been made, the
Company does not believe that it is reasonably possible that any
losses in excess of accrued amounts would be sufficient to
significantly impair its operations, have a material adverse
effect on its financial position or liquidity, or materially and
adversely affect its results of operations for any particular
reporting period, absent unusual circumstances.
In addition, see reference to income taxes in note 6 and
debt repayments in note 10.
14. | FINANCIAL INSTRUMENTS AND COMMODITY CONTRACTS |
In conducting its business, the Company uses various derivative
and non-derivative instruments, including forward contracts to
manage the risks arising from fluctuations in exchange rates,
interest rates,
22
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
14. FINANCIAL
INSTRUMENTS AND COMMODITY
CONTRACTS (Contd)
aluminum prices and other commodity prices. Generally, such
instruments are used for risk management purposes only. The
principal counterparty to these contracts is Alcan. As described
in note 7 Related Party Transactions, in 2004
and prior years, Alcan was considered a related party to
Novelis. However, subsequent to the spin-off, Alcan is no longer
a related party, as defined in SFAS No. 57, Related
Party Disclosures.
There have been no material changes in financial instruments and
commodity contracts in the first quarter of 2005, except as
noted below.
During the quarter, the Company entered into new interest rate
swaps totalling $310 with respect to the Term Loan B in the
U.S. and $766 (euro 475, GBP 62, CHF 35) with
respect to intercompany loans to several European subsidiaries.
The aggregate fair value of all of these derivatives was nil
(2004: nil).
Financial Instruments Fair Value |
On March 31, 2005, the fair value of the Companys
long-term debt totalling $2,855 (2004: $2,737) approximates its
book value.
The fair values of all other financial assets and liabilities
are approximately equal to their carrying values.
15. | SUPPLEMENTARY INFORMATION |
Three Months Ended March 31, | 2005 | 2004 | ||||||
Statement of income
|
||||||||
Interest on long-term debt
|
37 | 12 | ||||||
Statement of cash flows
|
||||||||
Interest paid
|
20 | 18 | ||||||
Income taxes paid
|
5 | 12 | ||||||
March 31, | December 31, | ||||||||
As at | 2005 | 2004 | |||||||
Balance sheet
|
|||||||||
Payables and accrued liabilities include the following:
|
|||||||||
Trade payables
|
887 | 899 | |||||||
Accrued liabilities
|
592 | 361 |
At March 31, 2005, the weighted average interest rate on
short-term borrowings was 5.1% (2004: 2.5%).
16. | COMPREHENSIVE INCOME |
Three Months Ended March 31, | 2005 | 2004 | |||||||
Net income
|
29 | 69 | |||||||
Other comprehensive income (loss):
|
|||||||||
Net change in deferred translation adjustments
|
(69 | ) | (39 | ) | |||||
Net change in minimum pension liability net of taxes
of $3 in 2005 and nil in 2004
|
(4 | ) | | ||||||
(73 | ) | (39 | ) | ||||||
Comprehensive income (loss)
|
(44 | ) | 30 | ||||||
23
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
16. | COMPREHENSIVE INCOME (Contd) |
March 31, | December 31, | |||||||
As at | 2005 | 2004 | ||||||
Accumulated other comprehensive income
|
||||||||
Deferred translation adjustments
|
51 | 120 | ||||||
Minimum pension liability
|
(36 | ) | (32 | ) | ||||
Accumulated other comprehensive income
|
15 | 88 | ||||||
17. | POST-RETIREMENT BENEFITS |
Most of the Companys pension obligations relate to funded
defined benefit pension plans it has established in the United
States, Canada and the United Kingdom, unfunded pension benefits
in Germany, and lump sum indemnities payable upon retirement to
employees of businesses in France, Korea and Malaysia. Pension
benefits are generally based on the employees service and
either on a flat dollar rate or on the highest average eligible
compensation before retirement. In addition, some of the
entities of the Company participate in defined benefit plans
managed by Alcan in the U.S. and Switzerland.
In 2005, the following transactions transpired related to
existing Alcan pension plans covering Novelis employees:
a) In the U.S., for Novelis employees previously participating in the Alcancorp Pension Plan and the Alcan Supplemental Executive Retirement Plan, Alcan agreed to recognize up to one year of additional service in its plan as long as such employee worked for Novelis and Novelis paid to Alcan the normal cost (in the case of the Alcancorp Pension Plan) and the current service cost (in the case of the Alcan Supplemental Executive Retirement Plan). | |
b) In the U.K., the sponsorship of the Alusuisse Holdings U.K. Ltd Pension Plan was transferred from Alcan to Novelis. No new plan was established. | |
c) In Switzerland, Novelis became a participating employer in the Alcan Swiss Pension Plans and Novelis employees are participating in these plans for up to one year (or longer with Alcan approval) provided Novelis makes the required pension contributions. |
The following plans were newly established in 2005 to replace
the Alcan pension plans that previously covered Novelis
employees (other Alcan pension plans covering Novelis employees
were assumed by Novelis):
Canada Pension Plan The Canada Pension
Plan (CPP) provides for pensions calculated on service (no cap)
and eligible earnings which consist of the average annual salary
and the short term incentive award up to its target during the
36 consecutive months when they were the greatest. The normal
form of payment of pensions is a lifetime annuity with either a
guaranteed minimum of 60 monthly payments or a 50% lifetime
pension to the surviving spouse.
Pension Plan for Officers The Pension
Plan for Officers (PPO) provides for pensions calculated on
service up to 20 years as an officer of Novelis or of Alcan
and eligible earnings which consist of the excess of the average
annual salary and target short term incentive award during the
60 consecutive months when they were the greatest over eligible
earnings in the U.S. Plan or the U.K. Plan, as applicable.
The normal form of payment of pensions is a lifetime annuity.
Pensions will not be subject to any deduction for social
security or other offset amounts.
Alcan provides unfunded health care and life insurance benefits
to retired employees in Canada and the United States, which
include retired employees of some of the Companys
businesses. The Companys share
24
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
17. | POST-RETIREMENT BENEFITS (Contd) |
of these plans liabilities and costs are included in the
historical combined financial statements. The Company expects to
pay benefits of $8 in 2005 from operating cash flows.
Pension Benefits | Other Benefits | |||||||||||||||
Three months ended March 31, | 2005 | 2004 | 2005 | 2004 | ||||||||||||
Components of net periodic benefit cost
|
||||||||||||||||
Service cost
|
8 | 5 | 1 | | ||||||||||||
Interest cost
|
8 | 7 | 3 | 2 | ||||||||||||
Expected return on assets
|
(6 | ) | (6 | ) | | | ||||||||||
Amortization
|
||||||||||||||||
actuarial losses
|
2 | 1 | | | ||||||||||||
prior service cost
|
1 | 1 | | | ||||||||||||
Net periodic benefit cost
|
13 | 8 | 4 | 2 | ||||||||||||
The expected long-term rate of return on plan assets is 7.5% in
2005.
Employer Contributions
The Companys pension funding policy is to contribute the
amount required to provide for contractual benefits attributed
to service to date, and to amortize unfunded actuarial
liabilities, for the most part over periods of 15 years or
less. Novelis previously disclosed in its financial statements
for the year ended December 31, 2004, that it expected to
contribute $10 to its funded pension plans in 2005. The
contributions are expected to be fully comprised of cash. As of
March 31, 2005, $12 has been contributed, and the Company
expects to contribute an additional $14 over the remainder of
the year. The additional contributions were necessary to fund
pension plans where the Company is participating in Alcan plans
as well as new pension plans created subsequent to the spin-off.
The Company also expected to pay $7 of unfunded pension benefits
and lump sum indemnities from operating cash flows in 2005. As
of March 31, 2005, $2 has been paid, and the Company
expects to pay an additional $5 over the remainder of the year.
During the year, the Company will determine whether it will
transfer its share of pension assets and liabilities to a
Novelis plan or retain them in the Alcan plans. This
determination may have a material impact on the financial
statements of the Company.
18. | INFORMATION BY OPERATING SEGMENTS |
The following presents selected information by operating
segment, viewed on a stand-alone basis. The operating management
structure is comprised of four operating segments. The four
operating segments are Novelis North America, Novelis Europe,
Novelis Asia and Novelis South America. Subsequent to its
spin-off from Alcan in 2005, the Company, as a stand-alone
entity, measures the profitability of its operating segments
based on regional income (RI). Prior periods presented have been
recast. RI comprises earnings before interest, income taxes,
minority interests, depreciation and amortization and excludes
certain items, such as corporate costs, restructuring costs,
impairment and other rationalization charges. These items are
managed by the Companys corporate head office, which
focuses on strategy development and oversees corporate
governance, policy, legal compliance, human resource matters and
finance matters. The change in fair market value of derivatives
is removed from individual RI and is shown on a separate line.
The Company believes that this presentation provides a more
accurate portrayal of underlying business group results and is
in line with the Companys portfolio approach to risk
management.
25
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
18. | INFORMATION BY OPERATING SEGMENTS (Contd) |
Prior to the spin-off, profitability of the operating segments
was measured based on business group profit (BGP). BGP was
similar to RI, except for the following:
a) BGP excluded restructuring costs related only to major corporate-wide acquisitions or initiatives whereas RI excludes all restructuring costs; | |
b) BGP included pension costs based on the normal current service cost with all actuarial gains, losses and other adjustments being included in Intersegment and other. RI includes all these pension costs in the applicable operating segment; and | |
c) BGP excluded certain corporate non-operating costs incurred by an operating segment and included such costs in Intersegment and other. Under the current management structure, these costs remain in the operating segment. |
Transactions between operating segments are conducted on an
arms-length basis and reflect market prices.
The accounting principles used to prepare the information by
operating segment are the same as those used to prepare the
consolidated and combined financial statements of the Company,
except the operating segments include the Companys
proportionate share of joint ventures (including joint ventures
accounted for using the equity method) as they are managed
within each operating segment, with the adjustments for
equity-accounted joint ventures shown on a separate line in the
reconciliation to Income before taxes and other items.
The operating segments are described below.
Novelis North America
Headquartered in Cleveland, Ohio, U.S.A., this group encompasses
aluminum sheet and light gauge products and operates 12 plants,
including two recycling facilities, in two countries.
Novelis Europe
Headquartered in Zurich, Switzerland, this group comprises
aluminum sheet, including automotive, can and lithographic sheet
as well as foil stock and operates 17 plants in seven countries
including two recycling facilities. The group ceased operations
in Falkirk, Scotland, in December 2004.
Novelis Asia
Headquartered in Seoul, South Korea, this group encompasses
aluminum sheet and light gauge products and operates three
plants in two countries.
Novelis South America
Headquartered in Sao Paulo, Brazil, this group comprises bauxite
mining, alumina refining, smelting operations, power generation,
carbon products, aluminum sheet and light gauge products and
operates five plants in Brazil. The Brazilian bauxite, alumina
and smelting assets are included in the group because they are
integrated with the Brazilian rolling operations.
Corporate
This classification includes all costs incurred by the
Companys corporate offices in Atlanta, Georgia, U.S.A.,
and Toronto, Ontario, Canada. Under Alcans management
structure, this classification was referred to as Intersegment
and other and it included the deferral or realization of profits
on intersegment sales of aluminum and alumina, corporate office
costs as well as other non-operating items.
26
Table of Contents
Novelis Inc.
NOTES TO THE CONSOLIDATED AND COMBINED FINANCIAL
STATEMENTS (unaudited) (Contd)
18. | INFORMATION BY OPERATING SEGMENTS (Contd) |
Risk Concentration |
All four operating segments transacted with Rexam Plc (Rexam)
during 2005 and 2004. Revenues from Rexam of $252 (2004: $224)
amounted to approximately 12% (2004: 12%) of total revenues for
the quarter ended March 31, 2005.
THIRD AND RELATED | ||||||||||||||||
SALES AND OPERATING REVENUES | INTERSEGMENT | PARTIES | ||||||||||||||
Three months ended March 31 | 2005 | 2004 | 2005 | 2004 | ||||||||||||
Novelis North America
|
1 | 1 | 827 | 670 | ||||||||||||
Novelis Europe
|
19 | 5 | 807 | 756 | ||||||||||||
Novelis Asia
|
3 | 2 | 338 | 268 | ||||||||||||
Novelis South America
|
16 | 8 | 149 | 118 | ||||||||||||
Adjustments for equity-accounted joint ventures
|
| | (3 | ) | (2 | ) | ||||||||||
Other
|
(39 | ) | (16 | ) | | | ||||||||||
| | 2,118 | 1,810 | |||||||||||||
REGIONAL INCOME | ||||||||
Three months ended March 31 | ||||||||
2005 | 2004 | |||||||
Novelis North America
|
57 | 69 | ||||||
Novelis Europe
|
57 | 42 | ||||||
Novelis Asia
|
30 | 20 | ||||||
Novelis South America
|
38 | 28 | ||||||
Total Regional Income
|
182 | 159 | ||||||
Corporate Costs
|
(27 | ) | (10 | ) | ||||
Impairment, restructuring and rationalization costs
|
1 | 7 | ||||||
Adjustments for equity-accounted joint ventures
|
(11 | ) | (11 | ) | ||||
Adjustments for mark-to-market of derivatives
|
19 | 49 | ||||||
Depreciation and amortization
|
(58 | ) | (61 | ) | ||||
Interest
|
(44 | ) | (19 | ) | ||||
Income before income taxes and other items
|
62 | 114 | ||||||
27
Table of Contents
Item 2. | Managements Discussion and Analysis of Financial Condition and Results of Operations. |
The following information should be read together with our
consolidated financial statements and accompanying notes
included elsewhere in this quarterly report for a more complete
understanding of our financial condition and results of
operations. The following discussion contains forward-looking
statements that reflect our plans, estimates and beliefs. Our
actual results could differ materially from those discussed in
these forward-looking statements. Factors that could cause or
contribute to these differences include, but are not limited to,
those discussed below, particularly in SPECIAL
NOTE REGARDING FORWARD-LOOKING STATEMENTS AND MARKET
DATA.
OVERVIEW
In 2004, we were the largest aluminum rolled products producer
in terms of shipments in each of Europe, South America and Asia
Pacific, and we were the second largest in North America. With
operations on four continents comprised of 37 operating
facilities in 12 countries, we are the only company of our size
and scope focused solely on aluminum rolled products markets and
capable of the local supply of technically sophisticated
products in all of these geographic regions.
The following table sets forth our key financial and operating
data for the three months ended March 31, 2005 and 2004.
Three Months | ||||||||
Ended March 31, | ||||||||
2005 | 2004 | |||||||
($ in millions) | ||||||||
Sales and operating revenues
|
$ | 2,118 | $ | 1,810 | ||||
Total Regional Income(i)
|
182 | 159 | ||||||
Net Income
|
29 | 69 | ||||||
Rolled products shipments(ii)(kt)
|
712 | 683 | ||||||
Total assets
|
5,667 | 6,691 |
(i) | Regional income comprises earnings before interest, taxes, depreciation and amortization excluding certain items, such as corporate office costs and asset and goodwill impairments, restructuring, rationalization and the change in fair market value of our derivatives, which are not under the control of the business groups. These items are managed by the Companys head office, which focuses on strategy development and oversees governance, policy, legal compliance, human resources and finance matters. | |
Financial information for the regional groups includes the results of certain joint ventures on a proportionately consolidated basis, which is consistent with the way the business groups are managed. Under U.S. GAAP, these joint ventures are accounted for under the equity method. Therefore, in order to reconcile to income before income taxes and other items, the Regional Income of these joint ventures is removed from Total Regional Income for the Company and the net after-tax results are reported as equity income. | ||
The change in the fair market value of derivatives has been removed from individual regional results and is shown on a separate line. This presentation provides a more accurate portrayal of underlying business group results and is in line with the Companys portfolio approach to risk management. | ||
(ii) | Includes conversion of customer-owned metal (tolling). |
HIGHLIGHTS
Net Income. The Company reported first quarter
2005 net income of $29 million, or earnings per share
of $0.39. This comprised consolidated net income of
$59 million for the period of January 6, the effective
date of our spin from Alcan, to March 31, 2005, and a
combined loss of $30 million on mark-to-market derivatives,
primarily with Alcan, from January 1 to January 5, 2005,
the period prior to our spin from Alcan. Net income in the carve
out statements as a part of Alcan for the first quarter 2004 was
$69 million, or $0.92 per share.
28
Table of Contents
Shipments. Rolled product shipments increased 4.2%
to 712 thousand tonnes (kt) for the first quarter of 2005
over the equivalent period in 2004. We attribute this increase
to strong market demand, largely in North America and Asia, and
market share growth in South America.
Regional Income. Regional income increased
$23 million or approximately 14% for the first quarter 2005
versus the prior year period. Volume was the largest driver
behind the increase in regional income in the first quarter
2005, with improved pricing being an additional factor. The
positive impact of the spreads between used beverage cans
(UBC) and primary metal along with our hedging program more
than offset the impact of our can price ceilings (i.e.,
commitments made to cap the metal component of the sales price
of our can sheet). These gains more than compensated the
negative effect of metal price timing differences and a mix
shift in Europe.
Financing Activity. At the spin-off from Alcan,
Novelis had $2,951 million of long term debt and capital
leases. With the strength of the cash flows in the first quarter
2005, Novelis reduced its debt position by $70 million to
$2,881 million as at March 31, 2005.
RESULTS OF OPERATIONS FOR THE THREE MONTHS ENDED
MARCH 31, 2005 COMPARED TO THE THREE MONTHS ENDED
MARCH 31, 2004
The following discussion and analysis is based on our unaudited
consolidated and combined statements of income, which reflect
our operations for the three months ended March 31, 2005
and 2004, as prepared in conformity with U.S. GAAP.
Sales and Operating Revenues and Shipments. Our
sales increased from $1,810 million in the three months
ended March 31, 2004, to $2,118 million in the
comparable period in 2005, an increase of $308 million, or
17%. The increase was primarily the result of an increase in
London Metal Exchange (LME) metal pricing, which was up 13%
for the quarter, and a 4% increase in rolled products shipments
from 683 kt to 712 kt.
Cost and Expenses. Our cost of sales and operating
expenses represented 88.9% of our sales and operating revenues
for the three months ended March 31, 2005, compared to
87.6% during the comparable period in 2004. The stability of
this cost/revenue relationship reflects the conversion nature of
our business. The vast majority of our products have a price
structure with two components: a pass-through aluminum price
based on the LME and local market premiums, plus a margin
over metal price based on the conversion cost to produce
the rolled product and the competitive market conditions for
that product. The increase in cost of sales and operating
expenses during the first quarter of 2005 in large part
reflected the impact of higher LME prices on metal input costs.
There was a commensurate increase in sales and operating
revenues as higher metal costs were passed through to customers.
Depreciation and amortization decreased from $61 million in
the first quarter of 2004 to $58 million in the first
quarter of 2005. Selling, general and administrative expenses
(SG&A) increased from $60 million in the first quarter
of 2004 to $76 million in the first quarter of 2005, or
approximately 27%. Included in SG&A for the first quarter of
2005 are additional corporate head-office costs we incurred for
the first time as a stand-alone company, $6 million in
start up costs and the negative effect of the strengthening euro
when translating costs into U.S. dollars.
Interest allocated from Alcan in the carve out financial
statements in the first quarter of 2004, $19 million, was
significantly lower than the $44 million of interest
expense in the first quarter of 2005. A comparison to first
quarter 2004 interest expense is not meaningful as it did not
reflect the level of debt, nor the associated interest costs the
Company would have incurred had it operated on a stand-alone
basis at that time.
Other expenses (income) net was income of
$14 million in the first quarter of 2005 and included
Financial Accounting Standard No. 133 (FAS 133)
mark-to-market gains on derivatives of $14 million. We also
incurred debt issue costs of $13 million on undrawn
facilities used to back-up the Alcan notes we received in
January 2005 as part of our separation from Alcan. Alcan funded
the $13 million of debt issuance costs by reimbursing
Novelis and the Alcan notes were repaid from the proceeds of our
7.25% unsecured senior notes
29
Table of Contents
due February 15, 2015. Other expenses (income)
net was income of $39 million in the first quarter of 2004
and included FAS 133 mark-to-market gains of
$42 million as well as a gain on asset sales of
$7 million.
Income Taxes. In the first quarter of 2005, the
effective tax rate was 47% compared to a composite statutory
rate of 34%. In 2004, the effective tax rate for the first
quarter was 38%, compared to the composite statutory rate of
37%. The main difference in the first quarter 2005 rate was a
$6 million tax provision in connection with our spin-off
from Alcan, for which there was no related income.
OPERATING SEGMENT REVIEW
Due in part to the regional nature of supply and demand of
aluminum rolled products, our activities are organized under
four business groups and are managed on the basis of
geographical areas. The business groups are Novelis North
America, Novelis Europe, Novelis Asia, and Novelis South America.
Reconciliation. The following table summarizes the
reconciliation of regional income to income before income taxes
and other items.
First Quarter | |||||||||
2005 | 2004 | ||||||||
(US$ millions) | |||||||||
Regional Income
|
|||||||||
Novelis North America
|
57 | 69 | |||||||
Novelis Europe
|
57 | 42 | |||||||
Novelis Asia
|
30 | 20 | |||||||
Novelis South America
|
38 | 28 | |||||||
Total Regional Income
|
182 | 159 | |||||||
Corporate Office
|
(27 | ) | (10 | ) | |||||
Additional Items for Reconciliation
|
|||||||||
Equity accounted joint venture eliminations
|
(11 | ) | (11 | ) | |||||
Change in fair market value of derivatives
|
19 | 49 | |||||||
Restructuring, rationalization & impairment
|
1 | 7 | |||||||
Depreciation & amortization
|
(58 | ) | (61 | ) | |||||
Interest
|
(44 | ) | (19 | ) | |||||
Income before income taxes and other items
|
62 | 114 |
Novelis North America. The following table sets forth key
financial and operating data for Novelis North America for the
three months ended March 31, 2005 and March 31, 2004.
1st Qtr | 1st Qtr | |||||||||||
North America | 2005 | 2004 | % Chg | |||||||||
($ in millions) | ||||||||||||
Sales
|
827 | 670 | 23.4 | % | ||||||||
Regional Income
|
57 | 69 | (17.4 | )% | ||||||||
Rolled Product Shipments (kt)
|
283 | 274 | 3.3 | % | ||||||||
Regional Income per Ton
|
201 | 252 | (20.2 | )% | ||||||||
Depreciation
|
18 | 17 | 5.9 | % | ||||||||
Capital Expenditures
|
8 | 11 | (27.3 | )% | ||||||||
Total Assets
|
1,480 | 2,688 | (44.9 | )% |
Sales of Novelis North America were $827 million for the
three month period ended March 31, 2005, an increase of
$157 million in sales over $670 million in the
comparable period of 2004. This was due in large part to higher
metal prices as well as a 3% increase in shipments with
improvement in market conditions, particularly in the light
gauge and industrial products sectors.
30
Table of Contents
Regional income of Novelis North America was $57 million
for the first quarter of 2005, a decrease of $12 million or
17.4%, from the $69 million of regional income for the
first quarter of 2004. This reduction was mainly due to the
adverse effect of metal price timing differences as well as
higher freight and energy costs. These adverse effects were
partly offset by an increase in rolled product shipments. They
were further offset by pricing improvements in our industrial
products and light gauge products as well as a product portfolio
improvement in can products.
A portion of the metal timing impact was offset by favorable UBC
spreads versus LME metal prices. The positive impact of the
spreads between UBC and primary metal, together with our hedging
program, more than offset the impact of our can price ceilings.
Novelis Europe. The following table sets forth key
financial and operating data for Novelis Europe for the three
months ended March 31, 2005 and March 31, 2004.
1st Qtr | 1st Qtr | |||||||||||
Europe | 2005 | 2004 | % Chg | |||||||||
($ in millions) | ||||||||||||
Sales
|
807 | 756 | 6.7 | % | ||||||||
Regional Income
|
57 | 42 | 35.7 | % | ||||||||
Rolled Product Shipments (kt)
|
252 | 249 | 1.2 | % | ||||||||
Regional Income per Ton
|
226 | 169 | 34.1 | % | ||||||||
Depreciation
|
26 | 28 | (7.1 | )% | ||||||||
Capital Expenditures
|
8 | 10 | (20.0 | )% | ||||||||
Total Assets
|
2,469 | 2,363 | 4.5 | % |
Sales of Novelis Europe were $807 million for the three
month period ended March 31, 2005, an increase of
$51 million in sales, or 6.7%, over sales in the comparable
period of 2004. This was due in large part to higher metal
prices and the impact of a stronger euro on the translation of
euro sales into US dollars.
Regional income of Novelis Europe was $57 million for first
quarter of 2005, an increase of $15 million, or 35.7%, over
the $42 million of regional income for the first quarter of
2004. This increase was the result of effective management of
production costs and SG&A and the positive timing of
expenses. These improvements more than offset the shift in the
product mix as the softer economy in Europe led to lower sales
in certain high-end product lines.
Shipments of rolled products by Novelis Europe increased 1.2%
from 249 kt in the first quarter of 2004 to 252 kt in the first
quarter of 2005. We attribute this increase in part to the
continued growth in the aluminum beverage can market, which
continues to grow at a rate of approximately 6% annually. This
growth is attributable, in part, to growth in new aluminum lines
in Eastern Europe, line conversions and new aluminum lines
throughout Western Europe, and the enactment of packaging waste
legislation, under which 50% of all one-way beverage containers
must be recycled by 2007.
Novelis Asia. The following table sets forth key
financial and operating data for Novelis Asia for the three
months ended March 31, 2005 and March 31, 2004.
1st Qtr | 1st Qtr | |||||||||||
Asia | 2005 | 2004 | % Chg | |||||||||
($ in millions) | ||||||||||||
Sales
|
338 | 268 | 26.1 | % | ||||||||
Regional Income
|
30 | 20 | 50.0 | % | ||||||||
Rolled Product Shipments (kt)
|
114 | 108 | 5.6 | % | ||||||||
Regional Income per Ton
|
263 | 185 | 42.2 | % | ||||||||
Depreciation
|
12 | 12 | 0 | % | ||||||||
Capital Expenditures
|
3 | 4 | (25.0 | )% | ||||||||
Total Assets
|
987 | 922 | 7.0 | % |
31
Table of Contents
Sales of Novelis Asia were $338 million for the three month
period ended March 31, 2005, an increase of
$70 million in sales, or 26.1%, over the $268 million
in the comparable period of 2004, while shipments of rolled
products by Novelis Asia increased 5.6% from 108 kt in the first
quarter of 2004 to 114 kt in the first quarter of 2005. The
increase in sales was mainly due to higher metal prices and
volumes. The increase in shipments was due in large part to
strong growth in China in the industrial, construction and foil
markets. We are also beginning to see stronger forecasts from
the Chinese can market driven by improving per capita gross
domestic product and changes in consumption behavior. Therefore,
Novelis continues to ship more products in these segments.
Regional income of Novelis Asia was $30 million for first
quarter of 2005, an increase of $10 million, or 50%, over
the $20 million of regional income for the first quarter of
2004. In the first quarter of 2005, we experienced better
pricing in addition to increased shipments, which more than
offset the adverse impact of the strengthening Korean currency
on our costs. Productivity improvements contributed to our
results as de-bottlenecking in our production facilities allowed
us to increase capacity and output levels without increasing
working capital levels.
Novelis South America. The following table sets forth key
financial and operating data for Novelis South America for the
three months ended March 31, 2005 and March 31, 2004.
1st Qtr | 1st Qtr | |||||||||||
South America | 2005 | 2004 | % Chg | |||||||||
($ in millions) | ||||||||||||
Sales
|
149 | 118 | 26.3 | % | ||||||||
Regional Income
|
38 | 28 | 35.7 | % | ||||||||
Rolled Product Shipments (kt)
|
63 | 52 | 21.2 | % | ||||||||
Regional Income per Ton
|
603 | 538 | 12.1 | % | ||||||||
Depreciation
|
11 | 12 | (8.3 | )% | ||||||||
Capital Expenditures
|
2 | 3 | (33.3 | )% | ||||||||
Total Assets
|
766 | 812 | (5.7 | )% |
Sales of Novelis South America were $149 million for the
three months ended March 31, 2005, an increase of
$31 million, or 26.3%, over sales of $118 million in
the comparable period of 2004. Rolled product shipments
increased from 52 kt in the first quarter of 2004 to 63 kt in
the first quarter of 2005, or 21.2%, as Novelis South America
set records in terms of the number of can bodies, industrial
products to our largest distributor, and light gauge exports
shipped. The growth in the economy was the main driver behind
the increase in shipment volume.
Regional income of Novelis South America was $38 million
for first quarter of 2005, an increase of $10 million, or
35.7%, over regional income of $28 million in the first
quarter of 2004. This increase was the result of improved
pricing, higher shipments, and the positive impact of higher
ingot prices on the production from our smelters in Brazil.
LIQUIDITY AND CAPITAL RESOURCES
Our liquidity and available capital resources are impacted by
three components: (1) operating activities,
(2) investment activities and (3) financing activities.
32
Table of Contents
Operating Activities. The following table sets
forth information regarding our cash flow for the three months
ended March 31, 2004 and 2005.
1st Qtr | 1st Qtr | |||||||
Cash Flow | 2005 | 2004 | ||||||
($ in millions) | ||||||||
Cash from Operating Activities
|
112 | 138 | ||||||
Dividends
|
(13 | ) | (2 | ) | ||||
Capital Expenditures
|
(23 | ) | (20 | ) | ||||
Free Cash Flow(i)
|
76 | 116 |
(i) | Free cash flow (which is a non-GAAP measure) consists of cash from operating activities less capital expenditures and dividends. Dividends include those paid by our less than wholly-owned subsidiaries to their minority shareholders and dividends to the common shareholders of Novelis. Management believes that free cash flow is relevant to investors as it provides a measure of the cash generated internally that is available for debt service and other value creation opportunities. However, free cash flow does not necessarily represent cash available for discretionary activities, as certain debt service obligations must be funded out of free cash flow. The Companys method of calculating free cash flow may not be consistent with that of other companies. |
Our cash flow from operating activities was $112 million
for the first quarter of 2005 compared to $138 million in
the same period in 2004, an 18.8% decrease. Significant
improvements were made in regional income and net changes in
working capital, deferred items and other net in the
first quarter of 2005 compared to the same period last year.
However, these were not sufficient to offset higher interest and
corporate costs resulting from Noveliss position as a
stand-alone company in 2005, as well as lower FAS 133
mark-to-market gains on derivatives.
Our free cash flow was $76 million for the first quarter of
2005, a decrease of $40 million or 34.5% over the same
period in 2004, resulting from the drop in cash from operating
activities and our first payment of a dividend on common shares
in 2005.
Investment Activities. The following table sets
forth information regarding our capital expenditures and
depreciation for the three months ended March 31, 2004 and
2005.
1st Qtr | 1st Qtr | |||||||||||
Capital Expenditures and Depreciation | 2005 | 2004 | % Change | |||||||||
($ in millions) | ||||||||||||
Capital Expenditures
|
23 | 20 | 15.0 | % | ||||||||
Depreciation and Amortization Expense
|
58 | 61 | (4.9 | )% | ||||||||
Reinvestment Rate(i)(%)
|
39.7 | 32.8 |
(i) | Capital expenditures as a percentage of depreciation and amortization expense. |
In the three months ended March 31, 2005, our capital
expenditures were $23 million, representing a re-investment
rate of 39.7% of depreciation. During the same period in 2004,
our capital expenditures were $20 million, representing a
re-investment rate of 32.8% of depreciation. The majority of our
capital expenditures for the first quarter of 2005 were spent on
projects devoted to product quality, technology, productivity
enhancements, finding additional cost reductions and undertaking
small projects to increase capacity.
Financing Activities. At the spin-off from Alcan,
Novelis had $2,951 million of long term debt and capital
leases. With the strength of the cash flows in the first quarter
2005, Novelis reduced its debt position by $70 million to
$2,881 million as at March 31, 2005.
All of the Companys related party debt of
$2,597 million as at December 31, 2004 was payable to
Alcan and was fully repaid in the first quarter of 2005. The
related party debt was comprised of a combination of fixed and
floating rate debt of $1,392 million and fixed rate
promissory notes (Alcan Notes) obtained in
33
Table of Contents
December 2004 of $1,205 million. The Alcan Notes comprised
a major portion of the $1,375 million bridge financing
provided by Alcan to the Company as a result of the
reorganization transactions. The remaining balance of the Alcan
Notes of $170 million was obtained in January 2005. The
Alcan Notes were duly refinanced with the proceeds of the
$1.4 billion 10-year Senior Notes issued in February 2005,
discussed below.
In connection with the reorganization transactions described in
Item 1, Note 1 Background and Basis of
Presentation, the Company entered into senior secured
credit facilities providing for aggregate borrowings of up to
$1.8 billion. These facilities consist of a
$1.3 billion seven-year senior secured Term Loan B
facility, bearing interest at LIBOR plus 1.75%, all of which was
borrowed on January 10, 2005, and a $500 five-year
multi-currency revolving credit facility. The Term Loan B
facility consists of an $825 million Term Loan B in
the U.S. and a $475 Term Loan B in Canada. The proceeds of
the Term Loan B facility were used in connection with the
reorganization transactions, the Companys separation from
Alcan and to pay related fees and expenses. Debt issuance costs
incurred in relation to these facilities have been capitalized
in Deferred charges and other assets and are being amortized
over the life of the related borrowing in Interest.
On January 31, 2005, Novelis announced that it had agreed
to sell $1.4 billion aggregate principal amount of senior
unsecured debt securities (Senior Notes). The Senior Notes,
which were priced at par, bear interest at 7.25% and will mature
on February 15, 2015. The net proceeds of the placement,
received on February 3, 2005, were used to repay the Alcan
Notes.
The Company has entered into interest rate swaps to fix the
interest rate on $310 million of the variable rate Term
Loan B debt at an effective weighted average interest rate
of 5.5% for periods of up to three years.
In 2004, Novelis Korea Limited (Novelis Korea), formerly Alcan
Taihan Aluminium Limited, entered into a $70 million
floating rate long-term loan which was subsequently swapped for
a 4.55% fixed rate KRW 73 billion loan and into two
long-term floating rate loans of KRW 40 billion and KRW
25 billion that were swapped for fixed rates of 4.80% and
4.45%, respectively. In 2005, interest on the KRW 2 billion
loans ranges from 3% to 4.47% (2004: 3.00% to 5.50%). In
February 2005, Novelis Korea entered into a $50 million floating
rate long-term loan which was subsequently swapped for a 5.30%
fixed rate KRW 51 billion loan. See Item 1,
Note 10 Debt Maturing Within One Year.
Financing activities relating to the separation from Alcan are
discussed in more detail in our Annual Report on Form 10-K
for the year ended December 31, 2004, filed with the
Securities and Exchange Commission under Item 7.
Managements Discussion and Analysis of Financial Condition
and Results of Operations Liquidity and Capital
Resources Financing Activities.
CONTRACTUAL OBLIGATIONS
The Company has future obligations under various contracts
relating to debt payments, capital and operating leases,
long-term purchase arrangements, pensions and other
post-employment benefits, and guarantees. For the quarter ended
March 31, 2005, debt payment requirements were: less than
1 year: $4 million; 2-3 years: $144 million;
4-5 years: $60 million; and greater than 5 years:
$2,647 million. Included in the debt payments are capital
lease obligation payments of approximately $4 million each
year with $31 million payable in greater than 5 years.
Interest payments of the above debt were: less than 1 year:
$130 million; 2-3 years: $344 million;
4-5 years: $342 million; and greater than
5 years: $669 million.
There were no other material changes in the Companys
contractual obligations in the first quarter of 2005 from the
amounts reported in the Companys most recent Annual Report
on Form 10-K.
ACCOUNTING STANDARDS
We have prepared our financial statements in conformity with
accounting principles generally accepted in the United States,
and these statements necessarily include some amounts that are
based on our informed judgments and estimates. Our accounting
policies are discussed in Item 1,
Note 2 Accounting Policies.
34
Table of Contents
As previously discussed, Novelis was formed through a spin-off
transaction from Alcan in January 2005. In presenting our
financial statements in conformity with generally accepted
accounting principles, we are required to make estimates and
assumptions that affect the amounts reported therein. Several of
the estimates and assumptions that we are required to make
pertain to matters that are inherently uncertain as they relate
to future events. Presented within Note 2
Summary of Significant Accounting Policies to our audited
financial statements for the Annual Report on Form 10-K for
the year ended December 31, 2004, are the accounting
policies that we believe require subjective and/or complex
judgments that could potentially affect 2005 reported results.
There have been no significant changes to those accounting
policies or our assessment of which accounting policies we would
consider to be critical accounting policies.
We plan to adopt the following recently issued standards as
required:
| FASB Interpretation No. 47, Accounting for Conditional Asset Retirement Obligations | |
| SFAS No. 123R, Share Based Payment |
For detailed information regarding any of these pronouncements
and the impact thereof on our business, see Item 1,
Note 2 Accounting Policies.
SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS AND
MARKET DATA
This quarterly report contains forward-looking statements that
are based on current expectations, estimates, forecasts and
projections about the industry in which we operate and beliefs
and assumptions made by our management. Such statements include,
in particular, statements about our plans, strategies and
prospects. Words such as expect,
anticipate, intend, plan,
believe, seek, estimate, and
variations of such words and similar expressions are intended to
identify such forward-looking statements. These statements are
not guarantees of future performance and involve assumptions and
risks and uncertainties that are difficult to predict.
Therefore, actual outcomes and results may differ materially
from what is expressed, implied or forecasted in such
forward-looking statements. We do not intend, and we disclaim
any obligation, to update any forward-looking statements,
whether as a result of new information, future events or
otherwise.
All market position data relating to our Company is based on
information from Commodity Research Unit International Limited,
or CRU, and management estimates. This information and these
estimates reflect various assumptions and are not independently
verified. Therefore, they should be considered in this context.
This document also contains information concerning our markets
and products generally which is forward-looking in nature and is
based on a variety of assumptions regarding the ways in which
these markets and product categories will develop. These
assumptions have been derived from information currently
available to us and to the third-party industry analysts quoted
herein. This information includes, but is not limited to, data
concerning production capacity, product shipments and share of
production. Actual market results may differ from those
predicted. While we do not know what impact any of these
differences may have on our business, our results of operations,
financial condition and the market price of our securities may
be materially adversely affected. Factors that could cause
actual results or outcomes to differ from the results expressed
or implied by forward-looking statements include, among other
things:
| our separation from Alcan; | |
| the level of our indebtedness and our ability to generate cash following the separation; | |
| relationships with, and financial and operating conditions of, our customers and suppliers; | |
| changes in the prices and availability of raw materials we use; | |
| fluctuations in the supply of and prices for energy in the areas in which we maintain production facilities; | |
| our ability to access financing for future capital requirements; | |
| changes in the relative values of various currencies; |
35
Table of Contents
| factors affecting our operations, such as litigation, labor relations and negotiations, breakdown of equipment and other events; | |
| economic, regulatory and political factors within the countries in which we operate or sell our products, including changes in duties or tariffs; | |
| competition from other aluminum rolled products producers as well as from substitute materials such as steel, glass, plastic and composite materials; | |
| changes in general economic conditions; | |
| cyclical demand and pricing within the principal markets for our products as well as seasonality in certain of our customers industries; and | |
| changes in government regulations, particularly those affecting environmental, health or safety compliance. |
The above list of factors is not exclusive. Some of these and
other factors are discussed in more detail in our Annual Report
on Form 10-K for the year ended December 31, 2004,
filed with the Securities and Exchange Commission under
Item 7. Managements Discussion and Analysis of
Financial Condition and Results of Operations Risk
Factors.
Item 3. | Quantitative and Qualitative Disclosures about Market Risk |
(in millions of US$, except LME prices)
Changes in interest rates, foreign exchange rates and the market
price of aluminum are among the factors that can impact the
Companys cash flows. See risk factors discussed above in
SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS AND
MARKET DATA.
Interest Rates
We are subject to interest rate risk related to the variable
rate debt we incurred in the financing transactions. For every
12.5 basis point increase in the interest rates on the
$907 million of variable rate debt that has not been
swapped into fixed interest rates, our annual net income would
be reduced by $1 million. The fixed rate debt will be held
to maturity and the Company does not intend to refinance its
fixed rate debt prior to maturity. Transactions in interest rate
financial instruments for which there is no underlying interest
rate exposure to the Company are prohibited. For accounting
policies for interest rate swaps used to hedge interest costs on
certain debt, see Note 3 Summary of
Significant Accounting Policies in the Companys
Annual Report on Form 10-K for the year ended
December 31, 2004.
Currency Derivatives
The schedule below presents fair value information and contract
terms relevant to determining future cash flows categorized by
expected maturity dates of the Companys currency
derivatives outstanding as at March 31, 2005.
Total | |||||||||||||||||||||
Nominal | Fair | ||||||||||||||||||||
2005 | 2006 | 2007 | 2008 | 2009 | Amount | Value | |||||||||||||||
(In US$ millions, except contract rates) | |||||||||||||||||||||
FORWARD CONTRACTS | |||||||||||||||||||||
To purchase USD against the foreign currency | |||||||||||||||||||||
EUR
|
Nominal Amount | 264 | 91 | 66 | | 5 | 426 | (18.50 | ) | ||||||||||||
Average contract rate | 1.26 | 1.25 | 1.28 | | 1.13 | ||||||||||||||||
CHF
|
Nominal Amount | 26 | 11 | 2 | 2 | 1 | 42 | (3.50 | ) | ||||||||||||
Average contract rate | 1.2270 | 1.3324 | 1.2873 | 1.2613 | 1.2381 | ||||||||||||||||
GBP
|
Nominal Amount | 31 | | | | | 31 | (0.54 | ) | ||||||||||||
Average contract rate | 1.82 | | | | |
36
Table of Contents
Total | |||||||||||||||||||||
Nominal | Fair | ||||||||||||||||||||
2005 | 2006 | 2007 | 2008 | 2009 | Amount | Value | |||||||||||||||
(In US$ millions, except contract rates) | |||||||||||||||||||||
To sell USD against the foreign currency | |||||||||||||||||||||
EUR
|
Nominal Amount | 10 | | | | | 10 | (0.17 | ) | ||||||||||||
Average contract rate | 1.2989 | | | | | ||||||||||||||||
CHF
|
Nominal Amount | 1 | | | | | 1 | (0.08 | ) | ||||||||||||
Average contract rate | 1.1273 | | | | | ||||||||||||||||
GBP
|
Nominal Amount | 35 | 1 | | | | 36 | 1.02 | |||||||||||||
Average contract rate | 1.76 | 1.74 | | | | ||||||||||||||||
KRW
|
Nominal Amount | 57 | | | | | 57 | (0.80 | ) | ||||||||||||
Average contract rate | 1,0008.29 | | | | | ||||||||||||||||
To purchase EUR against the foreign currency | |||||||||||||||||||||
GBP
|
Nominal Amount | 88 | 3 | 2 | | | 93 | (0.84 | ) | ||||||||||||
Average contract rate | 0.6996 | 0.7193 | 0.7354 | | | ||||||||||||||||
To sell EUR against the foreign currency | |||||||||||||||||||||
GBP
|
Nominal Amount | 70 | 16 | | | | 86 | 1.02 | |||||||||||||
Average contract rate | 0.7019 | 0.7079 | | | | ||||||||||||||||
CHF
|
Nominal Amount | 18 | 9 | 5 | 5 | 3 | 40 | (0.75 | ) | ||||||||||||
Average contract rate | 1.5118 | 1.4872 | 1.4611 | 1.4430 | 1.4266 | ||||||||||||||||
To sell GBP against the foreign currency | |||||||||||||||||||||
CHF
|
Nominal Amount | 13 | | | | | 13 | (0.34 | ) | ||||||||||||
Average contract rate | 2.17 | | | | | ||||||||||||||||
To purchase GBP against the foreign currency | |||||||||||||||||||||
CHF
|
Nominal Amount | 8 | | | | | 8 | 0.09 | |||||||||||||
Average contract rate | 2.20 | | | | |
Any negative impact of currency movements on the currency
contracts that the Company has entered into to hedge
identifiable foreign currency commitments to purchase or sell
goods and services, would be offset by an equal and opposite
favourable exchange impact on the commitments being hedged.
Transactions in currency related financial instruments for which
there is no underlying foreign currency exchange rate exposure
to the Company are prohibited. For accounting policies relating
to currency contracts, see Note 3 Summary
of Significant Accounting Policies in the Companys
Annual Report on Form 10-K for the year ended
December 31, 2004.
Derivative Commodity Contracts
The Companys aluminum forward contract positions are
entered into to hedge anticipated future sales and future
purchases of metal that are required for firm sales and purchase
commitments to fabricated products customers. Consequently, the
negative impact of movements in the price of aluminum on the
forward contracts would generally be offset by an equal and
opposite impact on the sales and purchases being hedged.
The effect of a reduction of 10% in aluminum prices on the
Companys aluminum forward and options contracts
outstanding at March 31, 2005 would be to decrease net
income over the period ending December 2007 by approximately $57
($36 in 2005, $13 in 2006 and $8 in 2007). These results reflect
a 10% reduction from the March 31, 2005, three-month LME
aluminum closing price of $1,973 per tonne and assume an
equal 10% drop has occurred throughout the aluminum forward
price curve existing as at March 31, 2005.
37
Table of Contents
Item 4. | Controls and Procedures |
Evaluation
of disclosure controls and procedures.
The Company maintains disclosure controls and procedures that
are designed to ensure that information required to be disclosed
in the Companys reports under the Securities and Exchange
Act of 1934, as amended (Exchange Act), is recorded, processed,
summarized and reported within the time periods specified in the
SECs rules and forms, and that such information is
accumulated and communicated to management, including the
Companys Chief Executive Officer and Chief Financial
Officer, as appropriate, to allow timely decisions regarding
required disclosure. In designing and evaluating the disclosure
controls and procedures, management recognized that any controls
and procedures, no matter how well designed and operated, can
provide only reasonable assurance of achieving the design
control objectives, as the Companys are designed to do.
In connection with the preparation of this quarterly report on
Form 10-Q, as of March 31, 2005, an evaluation was
performed by members of the Companys management, at the
direction (and with the participation) of the Chief
Executive Officer and Chief Financial Officer, of the
effectiveness of the design and operation of the Companys
disclosure controls and procedures (as defined in
Rule 13a-15(e) or 15d-15(e) under the Exchange Act). Based
upon this evaluation, the Companys Chief Executive Officer
and Chief Financial Officer concluded that, in light of the
issues discussed below, as of March 31, 2005, the
Companys disclosure controls and procedures were not
effective at a reasonable assurance level. The Company was spun
off from Alcan on January 6, 2005. In connection with the
spin-off, the Company entered into a transition services
agreement with its former parent to provide certain financial
and accounting information used to complete the Companys
financial statements for the quarter ended March 31, 2005
and the comparable quarter of 2004. In connection with the
spin-off, the Company also moved its executive offices and began
to hire and integrate additional accounting, finance, investor
relations, legal and other staff. In addition, the Company
engaged outside expertise to assist with certain accounting
matters related to the spin-off and carve-out financial
statements. Notwithstanding all of the controls and procedures
in place as of March 31, 2005, sufficient time was not
provided to senior management to fully analyze and review the
financial information prior to the Companys initial filing
of its results of operations for the quarter ended
March 31, 2005 (on Form 8-K filed on May 11,
2005). Senior management, the Companys disclosure
committee and audit committee are reviewing remediation measures
to improve the Companys disclosure controls and
procedures, including the continued hiring of professional
accounting staff and detailing responsibilities for the
preparation of drafts of disclosure documents. The Company and
the audit committee, as necessary, will consider additional
items and other compensating controls in order to fully
remediate the problems with the Companys disclosure
control and began implementing a remediation plan for the
quarter ending June 30, 2005.
Changes in internal control over financial reporting. |
There were no changes, other than as discussed above, in our
internal controls over financial reporting that occurred during
our most recent fiscal quarter that have materially affected, or
are reasonably likely to materially affect, our internal control
over financial reporting.
PART II. OTHER INFORMATION
Item 1. | Legal Proceedings. |
We are involved in lawsuits, claims, investigations and
proceedings, which arise in the ordinary course of business.
There have been no material developments in the litigation
previously reported in our Annual Report on Form 10-K for
the period ended December 31, 2004.
Item 2. | Unregistered Sales of Equity Securities and Use of Proceeds. |
The registrant has nothing to report under this item.
38
Table of Contents
Item 3. | Defaults Upon Senior Securities. |
The registrant has nothing to report under this item.
Item 4. | Submission of Matters to a Vote of Security Holders. |
The registrant has nothing to report under this item.
Item 5. | Other Information. |
The registrant has nothing to report under this item.
Item 6. | Exhibits. |
List of Exhibits
Exhibit No. | Description | |
31.1
|
Certification of the Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |
31.2
|
Certification of the Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |
32.1
|
Certification of the Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | |
32.2
|
Certification of the Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
39
Table of Contents
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of
1934, the registrant has duly caused this report to be signed on
its behalf by the undersigned thereunto duly authorized.
NOVELIS INC. |
By: | /s/ Geoffrey P. Batt |
|
|
Geoffrey P. Batt | |
Chief Financial Officer | |
(Principal Financial Officer) |
By: | /s/ Jo-Ann Longworth |
|
|
Jo-Ann Longworth | |
Controller | |
(Principal Accounting Officer) |
Date: May 15, 2005
40
Table of Contents
EXHIBIT INDEX
Exhibit | ||||
Number | Description | |||
31.1 | Certification of the Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |||
31.2 | Certification of the Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |||
32.1 | Certification of the Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | |||
32.2 | Certification of the Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
41